This chapter is an introduction to the theory, performance, and description of the most useful gas parameters in chemical rocket propulsion systems. It identifies relevant chemical fundamentals, basic analytical approaches, and key equations. While not presenting complete and complex analytical results to actual propulsion systems, it does list references for the required detailed analyses. Also included are tables of calculated results for several common liquid propellant combinations and select solid propellants, including exhaust gas composition for some of these. Furthermore, it describes how various key parameters influence both performance and exhaust gas composition.
In Chapter 3, simplified one‐dimensional performance relations were developed that require knowledge of the composition of rocket propulsion gases and some properties of propellant reaction products, such as their chamber temperature T1, average molecular mass , and specific heat ratios or enthalpy change across the nozzle (). This chapter presents several theoretical approaches to determine these relevant thermochemical properties for any given composition or propellant mixture, chamber pressure, and nozzle area ratio or exit pressure. Such information then allows the determination of performance parameters, including theoretical exhaust velocities and specific impulses in chemical rockets.
By knowing temperature, pressure, and composition, it is possible to calculate other combustion gas properties. This information also permits the analysis and selection of materials for chamber and nozzle structures. Heat transfer analyses require knowledge of specific heats, thermal conductivities, and viscosities for the gaseous mixture. The calculated exhaust gas composition also forms the basis for estimating environmental effects, such as the potential spreading of toxic clouds near a launch site, as discussed in Chapter 21. Exhaust gas parameters are needed for the analysis of exhaust plumes (Chapter 20), which include plume profiles and mixing effects external to the nozzle.
The advent of digital computers has made possible solving large sets of equations involving mass balances and energy balances together with the thermodynamics and chemical equilibria of complex systems for a variety of propellant ingredients. In this chapter, we discuss sufficient theoretical analysis background material so the reader can understand the thermodynamic and chemical basis for computer programs in use today. We do not introduce any specific computer programs but do identify relevant phenomena and chemical reactions.
The reader is referred to Refs. 5–1 through 5–5 (and 5–16) for much of the general chemical and thermodynamic background and principles. For detailed descriptions of the properties of each possible reactant and reaction products, consult Refs. 5–6 through 5–16.
All analytical work requires some simplifying assumptions and as more phenomena are understood and mathematically simulated analytical approaches and resulting computer codes become more realistic (but also more complex). The assumptions made in Section 3.1 for an ideal rocket are valid only for quasi‐one‐dimensional flows. However, more sophisticated approaches make several of these assumptions unnecessary. Analytical descriptions together with their assumptions are commonly divided into two separate parts:
The principal chemical reactions commonly taken into account occur only inside the combustion chamber of a liquid propellant rocket engine or inside the grain cavity of a solid propellant rocket motor (usually within a short distance from the burning surface). Chamber combustion analyses are discussed further in Chapters 9 and 14. In reality, however, some chemical reactions also occur in the nozzle as the gases expand; with such shifting equilibrium the composition of the flowing reaction products may noticeably change inside the nozzle, as described later in this chapter. A further set of chemical reactions can occur in the exhaust plume outside the nozzle, as described in Chapter 20—many of the same basic thermochemical approaches described in this chapter may also be applied to exhaust plumes.
From Eqs. 2–6 and 3–33, we see that represent a rocket's performance. As discussed in Chapters 2 and 3, the thrust coefficient depends almost entirely on the nozzle gas expansion process and the characteristic velocity depends almost exclusively on the effects of combustion. In this chapter, we will focus on the key parameters that make up .
The description of chemical reactions between one or more fuels with one or more oxidizing reactants forms the basis for chemical rocket propulsion combustion analysis. The heat liberated in such reactions transforms the propellants into hot gaseous products, which are subsequently expanded in a nozzle to produce thrust.
The propellants or stored chemical reactants can initially be either liquid or solid and sometimes also gaseous (such as hydrogen heated in the engine's cooling jackets). Reaction products are predominantly gaseous, but for some propellants one or more reactant species may partly remain in the solid or liquid phase. For example, with aluminized solid propellants, the chamber reaction gases contain liquid aluminum oxide and the colder gases in the nozzle exhaust may contain solid, condensed aluminum oxide particles. For some chemical species, therefore, analysis must consider all three phases and energy changes involved in their phase transitions. When the amount of solid or liquid species in the exhaust is negligibly small and the particles themselves are small, perfect gas descriptions introduce only minor errors.
It is often necessary to accurately know the chemical composition of the propellants and their relative proportion. In liquid propellants, this means knowing the mixture ratio and all major propellant impurities; in gelled or slurried liquid propellants knowledge of suspended or dissolved solid materials is needed; and in solid propellants this means knowledge of all ingredients, their proportions, impurities, and phase (some ingredients, such as plasticizers, are stored in a liquid state).
Dalton's law may be applied to the resulting combustion gases. It states that a mixture of gases at equilibrium exerts a pressure that is the sum of all the partial pressures of its individual constituents, each acting at a common total chamber volume and temperature. The subscripts a, b, c, and so on below refer to individual gas constituents:
The perfect gas equation of state accurately represents high‐temperature gases. For the j‐th chemical species, Vj is the “specific volume” (or reaction‐chamber volume per unit component mass) and Rj is the gas constant for that species, which is obtained by dividing the universal gas constant R′ (8314.3 J/kg‐mol‐K) by the species molecular mass (called molecular weight in the earlier literature). Using Eq. 5–1 we may now write the total pressure in a mixture of chemical species as
The volumetric proportions for each gas species in a gas mixture are determined from their molar concentrations, nj, expressed as kg‐mol for a particular species j per kg of mixture. If n is the total number of kg‐mol of all species per kilogram of uniform gas mixture, then the mol fraction Xj becomes
where nj is the kg‐mol of species j per kilogram of mixture and the index m represents the total number of different gaseous species in the equilibrium combustion gas mixture. In Eq. 5–3, the effective average molecular mass for a gas mixture becomes
When there are ℓ possible species which chemically coexist in a mixture and of these m are gaseous, then represents the number of condensed species. The molar specific heat for a gas mixture at constant pressure Cp can be determined from the individual gas molar fractions nj and their molar specific heats as shown by Eq. 5–6. The specific heat ratio k for the perfect gas mixture is shown in Eq. 5–7:
When a chemical reaction goes to completion, that is, when all of reactants are consumed and transformed into products, the reactants appear in stoichiometric proportions. For example, consider the gaseous reaction:
All the hydrogen and oxygen are fully consumed to form the single product—water vapor—without any reactant residue. It requires 1 mol of the H2 and mol of the O2 to obtain 1 mol of H2O. On a mass basis, this stoichiometric mixture requires of 16.0 kg of O2 and 2 kg of H2, which are in the “stoichiometric mixture mass ratio” of 8:1. The release of energy per unit mass of propellant mixture and the combustion temperature are always highest at or near the stoichiometric condition.
It is usually not advantageous in rocket propulsion systems to operate with the oxidizer and fuel at their stoichiometric mixture ratio. Instead, they tend to operate fuel rich because this allows low molecular mass molecules such as hydrogen to remain unreacted; this reduces the average molecular mass of the reaction products, which in turn increases their exhaust velocity (see Eq. 3–16) provided other factors are comparable. For rockets using H2 and O2 propellants, the best operating mixture mass ratio for high‐performance rocket engines ranges between 4.5 and 6.0 (fuel rich) because here the drop in combustion temperature (T0) remains small even though there is unreacted H2(g) in the exhaust.
Equation 5–8 is actually a reversible chemical reaction; by adding energy to the H2O(g) the reaction can be made to go backward to recreate H2(g) and O2(g) at high temperature and the arrow in the equation would be reversed. The decomposition of solid propellants, identified with an (s), into reaction product gases involves irreversible chemical reactions, as is the burning of liquid propellants, denoted with an (l), to create gases. However, reactions among gaseous combustion product may be reversible.
Chemical equilibrium occurs in reversible chemical reactions when the rate of product formation exactly equals the reverse reaction (one forming reactants from products). Once this equilibrium is reached, no further changes in concentration take place. In Equation 5–8 all three gases would be present in relative proportions that would depend on the pressure, temperature, and equilibrium state of the mixture.
The heat of formation ΔfH0 (also called enthalpy of formation) is the energy released (or absorbed), or the value of enthalpy change, when 1 mol of a chemical compound is formed from its constituent atoms or elements at 1 bar (100,000 Pa) and isothermally at 298.15 K or 25°C. The symbol Δ implies an energy change. The subscript f refers to “formation” and the superscript 0 means that each product or reactant substance is at its “thermodynamic standard state” and at the reference pressure and temperature. By convention, heats of formation of the elements in gaseous form (e.g., H2, O2, Ar, Xe, etc.) are set to zero at standard temperature and pressure. Typical values of ΔfH0 and other properties are given in Table 5–1 for selected species. When heat is absorbed in the formation a chemical compound, the given ΔfH0 has a positive value. Earlier published tables show values given at a temperature of 273.15 K and a slightly higher standard reference pressure of 1 atm (101, 325 Pa) than Table 5–1.
Table 5–1 Chemical Thermodynamic Properties of Selected Substances at 298.15 K (25°C) and 0.1 MPa (1 bar)
Source: Refs. 5–8 and 5–9.
Substance | Phasea | Molar Mass (g/mol) | ΔfH0 (kJ/mol) | (kJ/mol) | S0 (J/mol‐K) | Cp (J/mol‐K) |
Al (crystal) | s | 29.9815 | 0 | 0 | 28.275 | 24.204 |
Al2O3 | l | 101.9612 | −1620.567 | −1532.025 | 67.298 | 79.015 |
C (graphite) | s | 12.011 | 0 | 0 | 5.740 | 8.517 |
CH4 | g | 16.0476 | −74.873 | −50.768 | 186.251 | 35.639 |
CO | g | 28.0106 | −110.527 | −137.163 | 197.653 | 29.142 |
CO2 | g | 44.010 | −393.522 | −394.389 | 213.795 | 37.129 |
H2 | g | 2.01583 | 0 | 0 | 130.680 | 28.836 |
HCl | g | 36.4610 | −92.312 | −95.300 | 186.901 | 29.136 |
HF | g | 20.0063 | −272.546 | −274.646 | 172.780 | 29.138 |
H2O | l | 18.01528 | −285.830 | −237.141 | 69.950 | 75.351 |
H2O | g | 18.01528 | −241.826 | −228.582 | 188.834 | 33.590 |
N2H4 | l | 32.0453 | +50.434 | 149.440 | 121.544 | 98.666 |
N2H4 | g | 32.0453 | +95.353 | +159.232 | 238.719 | 50.813 |
NH4ClO4 | s | 117.485 | −295.767 | −88.607 | 184.180 | 128.072 |
N2O4 | l | 92.011 | −19.564 | +97.521 | 209.198 | 142.509 |
N2O4 | g | 92.011 | 9.079 | 97.787 | 304.376 | 77.256 |
NO2 | g | 46.0055 | 33.095 | 51.258 | 240.034 | 36.974 |
HNO3 | g | 63.0128 | −134.306 | −73.941 | 266.400 | 53.326 |
N2 | g | 28.0134 | 0 | 0 | 191.609 | 29.125 |
O2 | g | 31.9988 | 0 | 0 | 205.147 | 29.376 |
NH3 | g | 17.0305 | −45.898 | −16.367 | 192.774 | 35.652 |
a. When species are listed twice, as liquid and gas, their existence is due to evaporation or condensation.
The molar mass can be in g/g‐mol or kg/kg‐mol; Cp is given in J/g‐mol‐K or kJ/kg‐mol‐K, for J/kg‐mol‐K multiply tabulated values by 103.
The heat of reaction ΔrH0 can be negative or positive, depending on whether the reaction is exothermic or endothermic. The heat of reaction at other than standard reference conditions has to be corrected in accordance with corresponding changes in the enthalpy. Also, when a species changes from one state to another (e.g., liquid becomes gas), it may lose or gain energy. In most rocket propulsion computations, the heat of reaction is determined for a constant‐pressure combustion process. In general, the heat of reaction can be determined from sums of the heats of formation of products and reactants, namely,
Here, nj is the molar concentration of each particular species j. In a typical rocket propellant, there are a number of different chemical reactions going on simultaneously; Eq. 5–9 provides the heat of reaction for all of these simultaneous reactions. For data on heats of formation and heats of reaction, see Refs. 5–7 through 5–13 and 5–15.
Various thermodynamic criteria for representing necessary and sufficient conditions for stable equilibria were first advanced by J. W. Gibbs and are based on minimizing the system's energy. The Gibbs free energy G (often called the chemical potential) is a convenient function or “property of state” for the chemical system describing its thermodynamic potential, and it is directly related to the constituents' internal energy U, pressure p, molar specific volume V, enthalpy h, temperature T, and entropy S. For any single species j the free energy is defined below as Gj; it can be determined for specific thermodynamic conditions, for mixtures of gases as well as for individual gas species:
For most materials used as rocket propellants, the Gibbs free energy has been determined and tabulated as a function of temperature. It can then be corrected for pressure. Typical Gj's units are J/kg‐mol. For a series of different species the mixture or total free energy G is
For perfect gases, the free energy is only a function of temperature and pressure. It represents another defined property, just as the enthalpy or the density; only two such independent properties are required to characterize the state of a single‐species gas. The free energy may be thought of as a tendency or driving force for a chemical substance to enter into a chemical (or physical) change. Only differences in chemical potential can be measured. When the chemical potential of the reactants is higher than that of their likely products, a chemical reaction can occur and the gas composition may change. The change in free energy ΔG for reactions at constant temperature and pressure is the value of the chemical potential of the products less that of the reactants:
Here, the index m accounts for the number of gas species in the combustion products, the summation index r accounts for the number of gas species in the reactants, and the ΔG represents the maximum energy that can be “freed to do work on an open system” (i.e., one where mass enters and leaves the system). At equilibrium the free energy is a minimum—at its minimum any small change in mixture fractions causes negligible change in ΔG, and the free energies of the products and the reactants are essentially equal; here
and a curve of molar concentration n versus ΔG would display a minimum.
If the reacting propellants are liquid or solid materials, energy will be needed to change phase and/or vaporize them or to break them down into other (gaseous) species. This energy has to be subtracted from that available to heat the gases from the reference temperature to the combustion temperature. Therefore, values of ΔH0 and ΔG0 for liquid and solid species are considerably different from those for the same species initially in a gaseous state. The standard free energy of formation ΔfG0 is the increment in free energy associated with the reaction forming a given compound or species from its elements at their reference state. Table 5–2 gives values of ΔfH0 and ΔfG0 and other properties for carbon monoxide as a function of temperature. Similar data for other species can be obtained from Refs. 5–7 and 5–13. The entropy is another thermodynamic property of matter that is relative, which means that it is determined only as a change in entropy. In the analysis of isentropic nozzle flow, for example, it is assumed that the entropy remains constant. For a perfect gas, the change of entropy is given by
and for constant Cp the corresponding integral becomes
where the subscript “zero” applies to the reference state. For mixtures, the total entropy becomes
Here, the entropy Sj is in J/kg‐mol‐K. The entropy for each gaseous species is
For solid and liquid species, the last two terms are zero. Here, refers to the standard state entropy at a temperature T. Typical values for entropy are listed in Tables 5–1 and 5–2.
Table 5–2 Variation of Thermochemical Data with Temperature for Carbon Monoxide (CO) as an Ideal Gas
Source: Refs. 5–8 and 5–9.
Temp. | |||||
(K) | (J/mol‐K) | (kJ/mol) | (kJ/mol) | (kJ/mol) | |
0 | 0 | 0 | −8.671 | −113.805 | −113.805 |
298.15 | 29.142 | 197.653 | 0 | 110.527 | −137.163 |
500 | 29.794 | 212.831 | 5.931 | −110.003 | −155.414 |
1000 | 33.183 | 234.538 | 21.690 | −111.983 | −200.275 |
1500 | 35.217 | 248.426 | 38.850 | −115.229 | −243.740 |
2000 | 36.250 | 258.714 | 56.744 | −118.896 | −286.034 |
2500 | 36.838 | 266.854 | 74.985 | −122.994 | −327.356 |
3000 | 37.217 | 273.605 | 93.504 | −127.457 | −367.816 |
3500 | 37.493 | 279.364 | 112.185 | −132.313 | −407.497 |
4000 | 37.715 | 284.386 | 130.989 | −137.537 | −446.457 |
To change units to J/kg‐mol multiply tabulated values by 103.
The objective here is to determine the theoretical combustion temperature and the theoretical composition of the reaction products, which in turn will allow the determination of the physical properties of the combustion gases (Cp, k, ρ, or other). Before we can perform such analyses, some basic information has to be known or postulated (e.g., propellants, their ingredients and proportions, desired chamber pressure, and all likely reaction products). Although combustion processes really consist of a series of different chemical reactions that occur almost simultaneously and include the breakdown of chemical compounds into intermediate and subsequently into final products, here we are only concerned with initial and final conditions, before and after combustion. We will mention several approaches to analyzing chamber conditions; in this section we first give some definitions of key terms and introduce relevant principles.
The first principle concerns the conservation of energy. The heat created by the combustion is set equal to the heat necessary to adiabatically raise the resulting gases to their final combustion temperature. The heat of reaction of the combustion ΔrH has to equal the enthalpy change ΔH of the reaction product gases. Energy balances may be thought of as a two‐step process: the chemical reaction process occurs instantaneously but isothermally at the reference temperature, and then the resulting energy release heats the gases from this reference temperature to the final combustion temperature. The heat of reaction, Equation 5–9, becomes
Here, the Δhj, the increase in enthalpy for each species, is multiplied by its molar concentration nj and Cpj is the species molar specific heat at constant pressure.
The second principle is the conservation of mass. The mass of any atomic species present in the reactants before the chemical reaction must equal that of the same species in the products. This can be better illustrated with a more general case of the reaction shown in Equation 5–8 when the reactants are not in stoichiometric proportion.
The combustion of hydrogen with oxygen is used below as an example. It may yield six possible products: water, hydrogen, oxygen, hydroxyl, atomic oxygen, and atomic hydrogen. Here, all reactants and products are gaseous. Theoretically, there could be two additional products: ozone O3 and hydrogen peroxide H2O2; however, these are unstable compounds that do not exist for long at high temperatures and can be ignored. In chemical notation the mass balance may be stated as
The left side shows the condition before the reaction and the right side the condition after. Since H2 and O2 are found on both sides, it means that not all of these species are consumed and a portion, namely, and , will remain unreacted. At any particular temperature and pressure, the molar concentrations on the right side will remain fixed when chemical equilibrium prevails. Here, a, b, , , and nOH are the respective molar concentrations of these substances before and after the reaction, these are expressed in kg‐mol per kilogram of propellant reaction products or of mixture; initial proportions of a and b are usually known. The number of kg‐mol per kilogram of mixture of each element can be established from this initial mix of oxidizer and fuel ingredients. For the hydrogen–oxygen relation above, the mass balances would be
The mass balances of Eq. 5–20 provide two more equations for this reaction (one for each atomic species) in addition to the energy balance equation. There are six unknown product percentages and an unknown combustion or equilibrium temperature. However, three equations can only solve for three unknowns, say the combustion temperature and the molar fractions of two of the species. When, for example, it is known that the initial mass mixture ratio of b/a is fuel rich, so that the combustion temperature will be relatively low, the percentage of remaining O2 and the percentage of the dissociation products (O, H, and OH) would all be very low and may be neglected. Thus, nO, nH, nOH, and are set to be zero. The solution requires knowledge of the enthalpy change of each of the species, and that information can be obtained from existing tables, such as Table 5–2 or Refs. 5–8 and 5–9.
In more general form, the mass for any given element must be the same before and after the reaction. The number of kg‐mol of a given element per kilogram of reactants and product is equal, or their difference is zero. For each atomic species, such as the H or the O in Eq. 5–20,
Here, the atomic coefficients aij are the number of kilogram atoms of element i per kg‐mol of species j, and m and r are indices as defined above. The average molecular mass for the products, using Eqs. 5–5 and 5–19, becomes
The computational approach used in Ref. 5–13 is the one commonly used today for thermochemical analyses. It relies on the minimization of the Gibbs free energy and on the mass balance and energy balance equations. As was indicated in Eqs. 5–12 and 5–13, the change in the Gibbs free energy function is zero at equilibrium; here, the chemical potential of the gaseous propellants has to equal that of the gaseous reaction products, which is Eq. 5–12:
To assist in solving this equation a “Lagrangian multiplier,” a factor representing the degree of the completion of the reaction, is often used. An alternative older method in solving for gas composition, temperature, and gas properties is to use the energy balance (Eq. 5–18) together with several mass balances (Eq. 5–21) and certain equilibrium constant relationships (see for example Ref. 5–16).
After assuming a chamber pressure and setting up the energy balance, mass balances, and equilibrium relations, another method of solving all the equations is to estimate a combustion temperature and then solve for the various values of nj. Then, check to see if a balance has been achieved between the heat of reaction ΔrH0 and the heat absorbed by the gases, , going from the reference temperature to the combustion temperature. If they do not balance, the value of the combustion temperature is iterated until there is convergence and the energy balances.
The energy release efficiency, sometimes called the combustion efficiency, can be defined here as the ratio of the actual change in enthalpy per unit propellant mixture to the calculated change in enthalpy necessary to transform the reactants from the initial conditions to the products at the chamber temperature and pressure. The actual enthalpy change is evaluated when the initial propellant conditions and the actual compositions and the temperatures of the combustion gases are measured. Measurements of combustion temperature and gas composition are difficult to perform accurately, and combustion efficiency is therefore only experimentally evaluated in rare instances (such as in some R & D programs). Combustion efficiencies in liquid propellant rocket thrust chambers also depend on the method of injection and mixing and increases with increasing combustion temperature. In solid propellants the combustion efficiency becomes a function of grain design, propellant composition, and degree of uniform mixing among the several solid constituents. In well‐designed rocket propulsion systems, actual measurements yield energy release efficiencies from 94 to 99%. These high efficiencies indicate that combustion is essentially complete, that is, that negligible amounts of unreacted propellant remain and that chemical equilibrium is indeed closely established.
The number of compounds or species in combustion exhausts can be large, up to 40 or more with solid propellants or with liquid propellants that have certain additives. The number of nearly simultaneous chemical reactions that take place may easily exceed 150. Fortunately, many of these chemical species are present only in relatively small amounts and may usually be neglected.
There are several methods for analyzing the nozzle flow, depending on the chemical equilibrium assumptions made, nozzle expansion particulates, and/or energy losses. Several are outlined in Table 5–3.
Table 5–3 Typical Steps and Alternatives in the Analysis of Rocket Thermochemical Processes in Nozzles
Step | Process | Method/Implication/Assumption |
Nozzle inlet condition | Same as chamber exit; need to know T1, p1, , H, , ρ1, etc. | For simpler analyses assume the flow to be uniformly mixed and steady. |
Nozzle expansion | An adiabatic process, where flow is accelerated and thermal energy is converted into kinetic energy. Temperature and pressure drop drastically. Several different analyses have been used with different specific effects. Can use one‐, two‐, or three‐dimensional flow pattern. The number of species can be small (Eq. 5–19 has 6) or large (Table 5–8 has 30). |
|
Often a simple single correction factor is used with one‐dimensional analyses to modify nozzle exit condition for items 2, 3, and/or 4 above. Computational fluid dynamic codes with finite element analyses have been used with two‐ and three‐dimensional nozzle flow. | ||
Chemical equilibrium during nozzle expansion | Due to rapid decrease in T and p, the equilibrium composition can change from that in the chamber. The four processes listed in the next column allow progressively more realistic simulation and require more sophisticated techniques. |
|
Heat release in nozzle | Recombination of dissociated molecules (e.g., ) and exothermic reactions due to changes in equilibrium composition cause internal heating of the expanding gases. Particulates release heat to the gas. | Heat released in subsonic portion of nozzle will increase the exit velocity. Heating in the supersonic flow portion of nozzle can increase the exit temperature but reduce the exit Mach number. |
Nozzle shape and size | Can use straight cone, bell‐shaped, or other nozzle contour; bell can give slightly lower losses. Make correction for divergence losses and nonuniformity of velocity profile. | Must know or assume a particular nozzle configuration. Calculate bell contour by method of characteristics. Use Eq. 3–34 for divergence losses in conical nozzle. Most analysis programs are one‐ or two‐dimensional. Unsymmetrical nonround nozzles may need three‐dimensional analysis. |
Gas properties | The relationships governing the behavior of the gases apply to both nozzle and chamber conditions. As gases cool in expansion, some species may condense. | Either use perfect gas laws or, if some of the gas species come close to being condensed, use real gas properties. |
Nozzle exit conditions | Will depend on the assumptions made above for chemical equilibrium, nozzle expansion, and nozzle shape/contour. Assume no jet separation. Determine velocity profile and the pressure profile at the nozzle exit plane. If pressure is not uniform across a section it will have some cross flow. | Need to know the nozzle area ratio or nozzle pressure ratio. For quasi‐one‐dimensional and uniform nozzle flow, see Eqs. 3–25 and 3–26. If is not constant over the exit area, determine effective average values of and p2. Then calculate profiles of T, ρ, etc. For nonuniform velocity profile, the solution requires an iterative approach. Can calculate the gas conditions (T, p, etc.) at any point in the nozzle. |
Calculate specific impulse | Can be determined for different altitudes, pressure ratios, mixture ratios, nozzle area ratios, etc. | Can be determined for average values of , p2, and p3 based on Eq. 2–6 or 2–13. |
Once the gases reach a supersonic nozzle, they experience an adiabatic, reversible expansion process which is accompanied by substantial drops in temperature and pressure, reflecting the conversion of thermal energy into kinetic energy. Several increasingly more complicated methods have been used for analyzing nozzle processes. For the simplest case, frozen (composition) equilibrium and one‐dimensional flow, the state of the gas throughout expansion in the nozzle is fixed by the entropy of the system, which is considered to be invariant as the pressure is reduced. All assumptions listed in Chapter 3 for ideal rockets would be valid here. Again, effects of friction, divergence angle, heat losses, shock waves, and nonequilibrium are neglected in the simplest cases but are considered for the more sophisticated solutions. Any condensed (liquid or solid) phases present are similarly assumed to have zero volume and to be in kinetic as well as thermal equilibrium with the gas flow. This implies that particles and/or droplets are very small in size, move at the same velocity as the gas stream, and have the same temperature as the gas everywhere in the nozzle.
Chemical composition during nozzle expansion may be treated analytically in the following ways:
The simplest nozzle flow analysis is also one dimensional, which means that all velocities and temperatures or pressures are equal at any normal cross section of an axisymmetric nozzle. This is often satisfactory for preliminary estimates. In two‐dimensional analyses, the resulting velocity, temperature, density, and/or Mach number do not have a flat profile varying somewhat over the cross sections. For nozzle shapes that are not bodies of revolution (e.g., rectangular, scarfed, or elliptic), three‐dimensional analyses need to be performed.
When solid particles or liquid droplets are present in the nozzle flow and when the particles are larger than about 0.1 µm average diameter, there will be both a thermal lag and a velocity lag. Solid particles or liquid droplets cannot expand as a gas; their temperature decrease depends on how they lose energy by convection and/or radiation, and their velocity depends on the drag forces exerted on the particle. Larger‐diameter droplets or particles are not accelerated as rapidly as smaller ones and their flow velocities are lower than that of those of the accelerating gases. Also, these particulates remain hotter than the gas and provide heat to it. While particles contribute to the momentum of the exhaust mass, they are not as efficient as an all‐gaseous flow. For composite solid propellants with aluminum oxide particles in the exhaust gas, losses due to particles could typically amount to 1 to 3%. Analyses of two‐ or three‐phase flows require assumptions about the nongaseous amounts from knowledge of the sizes (diameters), size distributions, shapes (usually assumed as spherical), optical surface properties (for determining the emission/absorption or scattering of radiant energy), and their condensation or freezing temperatures. Some of these parameters are seldom well known. Performance estimates of flows with particles are treated in Section 3.5.
The viscous boundary layers adjacent to nozzle walls have velocities substantially lower than those of the inviscid free stream. This viscous drag near the walls actually causes a conversion of kinetic energy into thermal energy, and thus some parts of the boundary layer can be hotter than the local free‐stream static temperature. A diagram of a two‐dimensional boundary layer is shown in Figure 3–15. With turbulent flows, this boundary layer can be relatively thick in small nozzles. Boundary layers also depend on the axial pressure gradient in the nozzle, nozzle geometry (particularly at the throat region), surface roughness, and/or the heat losses to the nozzle walls. The layers immediately adjacent to the nozzle walls always remain laminar and subsonic. Presently, boundary layer analyses with unsteady flow are only approximations, but are expected to improve as our understanding of relevant phenomena grows and as computational fluid dynamics (CFD) techniques improve. The net effect of such viscous layers appears as nonuniform velocity and temperature profiles, irreversible heating (and therefore increases in entropy), and minor reductions (usually less than 5%) of the kinetic exhaust energy for well‐designed systems.
At high combustion temperatures some portion of the gaseous molecules dissociate (splitting into simpler species); in this dissociation process, some energy is absorbed by the flow; this reduces the stagnation temperature of the flow within the nozzle even if some of this energy may be released back during reassociation (at the lower pressures and temperatures in the nozzle).
For propellants that yield only gaseous products, extra energy is released in the nozzle, primarily from the recombination of free‐radical and atomic species, which become unstable as the temperature decreases in the nozzle expansion process. Some propellant products include species that may actually condense as the temperature drops in the nozzle. If the heat release upon condensation is large, the difference between frozen and shifting equilibrium calculations can be substantial.
In the simplest approach, the exit temperature T2 is calculated for an isentropic process (with frozen equilibrium). This determines the temperature at the exit and thus the gas conditions at the exit. From the corresponding change in enthalpy, it is then possible to obtain the exhaust velocity and the specific impulse. When nozzle flow is not really isentropic because the expansion process is only partly reversible, it is necessary to include losses due to friction, shock waves, turbulence, and so on. This results in a somewhat higher average nozzle exit temperature and a slight decrease in Is. A possible set of steps used in such nozzle analysis is given in Table 5–3.
When the contraction between the combustion chamber (or port area) and the throat area is small (), acceleration of the gases in the chamber causes an appreciable drop in the effective chamber pressure at the nozzle entrance. This pressure loss in the chamber causes a slight reduction of the values of c and Is. The analysis of this chamber configuration is treated in Ref. 5–14 and some data are shown in Table 3–2.
At the present time, all analyses discussed in this chapter are carried out with computer software. Most are based on minimizing the free energy. This is a simpler approach than relying on equilibrium constants, which was common some years ago. Once the values of nj and T1 are determined, it is possible to calculate the molecular mass of the gas mixture (Eq. 5–5), the average molar specific heats Cp by Eq. 5–6, and the specific heat ratio k from Eq. 5–7. This then characterizes the thermodynamic state conditions leaving the combustion chamber. With these data we may calculate , R, and other gas‐mixture parameters at the combustion chamber exit. From the process of nozzle expansion, as formulated in computer codes, we can then calculate performance (such as Is, c, or A2/At) and gas conditions in the nozzle; these calculations may include several of the correction factors mentioned in Chapter 3 for more realistic results. Programs exist for one‐, two‐, and three‐dimensional flow patterns.
More sophisticated solutions may include a supplementary analysis of combustion chamber conditions when the chamber velocities are high (see Ref. 5–14), boundary layer analyses, heat transfer analyses, and/or two‐dimensional axisymmetric flow models with nonuniform flow properties across nozzle cross sections. Time‐dependent chemical reactions in the chamber, which are usually neglected, may be analyzed by estimating the time rates at which the reactions occur. This is described in Ref. 5–3.
A commonly used computer program, based on equilibrium compositions, has been developed at the NASA Glenn Laboratories and is known as the NASA CEA code (Chemical Equilibrium with Applications). It is described in Ref. 5–13, Vols. 1 and 2, and is available for download (http://www.grc.nasa.gov/WWW/CEAWeb/ceaguiDownload‐win.htm). Key assumptions in this program are one‐dimensional forms of the continuity, energy and momentum equations, negligible velocity at the forward end of the combustion chamber, isentropic expansion in the nozzle, ideal gas behavior, and chemical equilibrium in the combustion chamber. It includes options for frozen flow and for narrow chambers (for liquid propellant combustion) or port areas with small cross sections (for solid propellant grains), where the chamber flow velocities are relatively high, resulting in noticeable pressure losses and slight losses in performance. NASA's CEA code has become part of a commercially available code named CequelTM, which also extends the code's original capabilities.
Other relatively common computer codes used in the United States for analyzing converging–diverging nozzle flows include:
More information on these computer codes may be obtained from the appropriate government offices and/or from private companies (who actually run the necessary codes for their customers). Many of the more sophisticated codes are proprietary to propulsion organizations or otherwise restricted and not publicly available.
Extensive computer generated results are available in the literature and only a few samples are indicated here to illustrate effects typical to the variations of key parameters. In general, high specific impulse or high values of can be obtained when the average molecular mass of the reaction products is low (usually this implies formulations rich in hydrogen) and/or when the available chemical energy (heat of reaction) is large, which means high combustion temperatures (see Eqs. 3–16 and 3–32).
Table 5–4 shows computed results for a liquid oxygen, liquid hydrogen thrust chamber taken from Ref. 5–13. It shows shifting equilibrium results in the nozzle flow. The narrow chamber has a cross section that is only a little larger than the throat area. The large pressure drop in the chamber (approximately 126 psi) is due to the energy needed to accelerate the gas, as discussed in Section 3.3 and Table 3–2.
Table 5–4 Calculated Parameters for a Liquid Oxygen and Liquid Hydrogen Rocket Engine with Four Different Nozzle Expansions
Chamber pressure at injector 773.3 psia or 53.317 bar; ; shifting equilibrium nozzle flow mixture ratio ; chamber to throat area ratio . | |||||||
Parameters | |||||||
Location | Injector face | Comb. end | Throat | Exit I | Exit II | Exit III | Exit IV |
pinj/p | 1.00 | 1.195 | 1.886 | 10.000 | 100.000 | 282.15 | 709.71 |
T (K) | 3389 | 3346 | 3184 | 2569 | 1786 | 1468 | 1219 |
(molec. mass) | 12.7 | 12.7 | 12.8 | 13.1 | 13.2 | 13.2 | 13.2 |
k (spec. heat ratio) | 1.14 | 1.14 | 1.15 | 1.17 | 1.22 | 1.24 | 1.26 |
Cp (spec. heat, kJ/kg‐K) | 8.284 | 8.250 | 7.530 | 4.986 | 3.457 | 3.224 | 3.042 |
M (Mach number) | 0.00 | 0.413 | 1.000 | 2.105 | 3.289 | 3.848 | 4.379 |
A2/At | 1.580a | 1.580a | 1.000 | 2.227 | 11.52 | 25.00 | 50.00 |
c (m/sec) | NA | NA | 2879b | 3485 | 4150 | 4348 | 4487 |
(m/sec) | NA | NA | 1537b | 2922 | 3859 | 4124 | 4309 |
Mol fractions of gas mixture | |||||||
H | 0.03390 | 0.03336 | 0.02747 | 0.00893 | 0.00024 | 0.00002 | 0.00000 |
HO2 | 0.00002 | 0.00001 | 0.00001 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
H2 | 0.29410 | 0.29384 | 0.29358 | 0.29659 | 0.30037 | 0.30050 | 0.30052 |
H2O | 0.63643 | 0.63858 | 0.65337 | 0.68952 | 0.69935 | 0.69948 | 0.69948 |
H2O2 | 0.00001 | 0.00001 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
O | 0.00214 | 0.00204 | 0.00130 | 0.00009 | 0.00000 | 0.00000 | 0.00000 |
OH | 0.03162 | 0.03045 | 0.02314 | 0.00477 | 0.00004 | 0.00000 | 0.00000 |
O2 | 0.00179 | 0.00172 | 0.00113 | 0.00009 | 0.00000 | 0.00000 | 0.00000 |
a Chamber contraction ratio A1/At.
b If cut off at throat.
c is the effective exhaust velocity in a vacuum.
is the nozzle exit velocity at optimum nozzle expansion.
NA means not applicable.
The above calculated values of specific impulse will be higher than those obtained from firing actual propellants in rocket units. In practice, it has been found that the experimental values can be lower than those calculated for shifting equilibrium by up to 12%. Because nozzle inefficiencies as explained in Chapter 3 must be considered, only a portion of this correction (perhaps 1 to 4%) is due to combustion inefficiencies.
Much input data for rocket‐propulsion‐system computer programs (such as the physical and chemical properties of various propellant species used in this chapter) are based on experiments that are more than 25 years old. A few of those have newly revised values, but the differences are believed to be relatively small.
Figures 5–1 through 5–6 indicate calculated results for the liquid propellant combination, liquid oxygen‐RP‐1 (Rocket Propellant #1). These data are taken from Refs. 5–7 and 5–8. RP‐1 is a narrow‐cut hydrocarbon similar to kerosene with an average of 1.953 g‐atoms of hydrogen for each g‐atom of carbon; thus, it has a nominal formula of CH1.953. These calculations are for a chamber pressure of 1000 psia. Most of the curves are for optimum area ratio expansion to atmospheric pressure, namely 1 atm or 14.696 psia, and for a limited range of oxidizer‐to‐fuel mixture mass (not mol) ratios.
For maximum specific impulse, Figs. 5–1 and 5–4 show an optimum mixture ratio of approximately 2.3 (kg/sec of oxidizer flow divided by kg/sec of fuel flow) for frozen equilibrium expansion and 2.5 for shifting equilibrium, with the gases expanding to sea‐level pressure. The maximum values of occur at slightly different mixture ratios. These optimum mixture ratios are not at the value for highest temperature, which is usually fairly close to stoichiometric. The stoichiometric mixture ratio is more than 3.0 where much of the carbon is burned to CO2 and almost all of the hydrogen to H2O.
Because shifting equilibrium makes more enthalpy available for conversion to kinetic energy, it gives higher values of performance (higher Is or ) and higher values of nozzle exit temperature for the same exit pressure (see Fig. 5–1). The influence of mixture ratio on chamber gas composition is evident from Fig. 5–2. A comparison with Fig. 5–3 indicates marked changes in the gas composition as the gases are expanded under shifting equilibrium conditions. The influence of the degree of expansion, or of nozzle exit pressure on gas composition is shown in Fig. 5–6 as well as in Table 5–4. As gases expand to higher area ratios and lower exit pressures (or higher pressure ratios) system performance increases; however, the relative increase diminishes as the pressure ratio is further increased (see Figs. 5–5 and 5–6).
The dissociation of gas molecules absorbs considerable energy and decreases the combustion temperature, which in turn reduces the specific impulse. Dissociation of reaction products increases as chamber temperature rises, and decreases with increasing chamber pressure. Atoms or radicals such as monatomic O or H and OH are formed, as can be seen from Fig. 5–2; some unreacted O2 also remains at the higher mixture ratios and very high combustion temperatures. As gases cool in the nozzle expansion, the dissociated species tend to recombine and release heat into the flowing gases. As can be seen from Fig. 5–3, only a small percentage of dissociated species persists at the nozzle exit and only at the high mixture ratios, where the exit temperature is relatively high. (See Fig. 5–1 for exit temperatures with shifting equilibria). Heat release in supersonic flows actually reduces the Mach number.
Results of thermochemical calculations for several different liquid and solid propellant combinations are given in Tables 5–5 and 5–6. For the liquid propellant combinations, the listed mixture ratios are optimum and their performance is a maximum. For solid propellants, practical considerations (such as propellant physical properties, e.g., insufficient binder) do not always permit the development of satisfactory propellant grains where ingredients are mixed to optimum performance proportions; therefore values listed for solid propellants in Table 5–6 correspond in part to practical formulations with reasonable physical and ballistic properties.
Table 5–5 Theoretical Chamber Performance of Liquid Rocket Propellant Combinations
Mixture Ratio | Is (sec) | |||||||||
Oxidizer | Fuel | By Mass | By Volume | Average Specific Gravity | Chamber Temp.(K) | Chamber (m/sec) | , (kg/mol) | Shifting | Frozen | k |
Oxygen | Methane | 3.20 | 1.19 | 0.81 | 3526 | 1835 | 20.3 | 296 | 1.20 | |
3.00 | 1.11 | 0.80 | 3526 | 1853 | 311 | |||||
Hydrazine | 0.74 | 0.66 | 1.06 | 3285 | 1871 | 18.3 | 301 | 1.25 | ||
0.90 | 0.80 | 1.07 | 3404 | 1892 | 19.3 | 313 | ||||
Hydrogen | 3.40 | 0.21 | 0.26 | 2959 | 2428 | 8.9 | 386 | 1.26 | ||
4.02 | 0.25 | 0.28 | 2999 | 2432 | 10.0 | 389.5 | ||||
RP‐1 | 2.24 | 1.59 | 1.01 | 3571 | 1774 | 21.9 | 300 | 285.4 | 1.24 | |
2.56 | 1.82 | 1.02 | 3677 | 1800 | 23.3 | |||||
UDMH | 1.39 | 0.96 | 0.96 | 3542 | 1835 | 19.8 | 295 | 1.25 | ||
1.65 | 1.14 | 0.98 | 3594 | 1864 | 21.3 | 310 | ||||
Fluorine | Hydrazine | 1.83 | 1.22 | 1.29 | 4553 | 2128 | 18.5 | 334 | 1.33 | |
2.30 | 1.54 | 1.31 | 4713 | 2208 | 19.4 | 365 | ||||
Hydrogen | 4.54 | 0.21 | 0.33 | 3080 | 2534 | 8.9 | 389 | 1.33 | ||
7.60 | 0.35 | 0.45 | 3900 | 2549 | 11.8 | 410 | ||||
Nitrogen tetroxide | Hydrazine | 1.08 | 0.75 | 1.20 | 3258 | 1765 | 19.5 | 283 | 1.26 | |
1.34 | 0.93 | 1.22 | 3152 | 1782 | 20.9 | 292 | ||||
50% UDMH | 1.62 | 1.01 | 1.18 | 3242 | 1652 | 21.0 | 278 | 1.24 | ||
50% hydrazine | 2.00 | 1.24 | 1.21 | 3372 | 1711 | 22.6 | 289 | |||
RP‐1 | 3.4 | 1.05 | 1.23 | 3290 | 24.1 | 297 | 1.23 | |||
MMH | 2.15 | 1.30 | 1.20 | 3396 | 1747 | 22.3 | 289 | |||
1.65 | 1.00 | 1.16 | 3200 | 1591 | 21.7 | 278 | 1.23 | |||
Red fuming nitric acid | RP‐1 | 4.1 | 2.12 | 1.35 | 3175 | 1594 | 24.6 | 258 | 1.22 | |
4.8 | 2.48 | 1.33 | 3230 | 1609 | 25.8 | 269 | ||||
50% UDMH | 1.73 | 1.00 | 1.23 | 2997 | 1682 | 20.6 | 272 | 1.22 | ||
50% hydrazine | 2.20 | 1.26 | 1.27 | 3172 | 1701 | 22.4 | 279 | |||
Hydrogen peroxide (90%) | RP‐1 | 7.0 | 4.01 | 1.29 | 2760 | 21.7 | 297 | 1.19 |
Notes:
Combustion chamber pressure—1000 psia (6895 kN/m2); nozzle exit pressure—14.7 psia (1 atm); optimum expansion.
Adiabatic combustion and isentropic expansion of ideal gases.
The specific gravity at the boiling point has been used for those oxidizers or fuels that boil below 20 °C at 1 atm pressure, see Eq. 7–1.
Mixture ratios are for approximate maximum values of Is.
Table 5–6 Theoretical Performance of Typical Solid Rocket Propellant Combinations
Oxidizer | Fuel | ρb (g/cm3)a | T1 (K) | (m/sec)b | , (kg/mol) | Is (sec)b | k |
Ammonium nitrate | 11% binder and 7% additives | 1.51 | 1282 | 1209 | 20.1 | 192 | 1.26 |
Ammonium perchlorate 78–66% | 18% organic polymer binder and 4–20% aluminum | 1.69 | 2816 | 1590 | 25.0 | 262 | 1.21 |
Ammonium perchlorate 84–68% | 12% polymer binder and 4–20% aluminum | 1.74 | 3371 | 1577 | 29.3 | 266 | 1.17 |
a Density of solid propellant, see Eq. 12–1.
b Conditions for Is and : Combustion chamber pressure: 1000 psia; nozzle exit pressure: 14.7 psia; optimum nozzle expansion ratio; frozen equilibrium.
Calculated results obtained from Ref. 5–13 are presented in Tables 5–7 through 5–9 for a solid propellant to indicate typical variations in performance or gas composition. This particular propellant consists of 60% ammonium perchlorate (NH4ClO4), 20% pure aluminum powder, and 20% of an organic polymer of a given chemical composition, namely, C3.1ON0.84H5.8. Table 5–7 shows the variation of several performance parameters with different chamber pressures expanding to atmospheric pressure. The area ratios listed are optimum for this expansion with shifting equilibrium. The exit enthalpy, exit entropy, thrust coefficient, and the specific impulse also reflect shifting equilibrium conditions. The characteristic velocity and the chamber molecular mass are functions of chamber conditions only. Table 5–8 shows the variation of gas composition with chamber pressure; here, some reaction products are in the liquid phase, such as Al2O3. Table 5–9 shows the variation of nozzle exit characteristics and composition for shifting equilibria as a function of exit pressure or pressure ratio for a fixed value of chamber pressure. Table 5–9 shows how composition shifts during expansion in the nozzle and indicates several species present in the chamber that do not appear at the nozzle exit. These three tables show computer results—some thermodynamic properties of the reactants and reaction products probably do not warrant the indicated high accuracy of five significant figures. In the analysis for chemical ingredients of this solid propellant, approximately 76 additional reaction products have been considered in addition to the major product species. These include, for example, CN, CH, CCl, Cl, NO, and so on. Their calculated mol fractions are very small, and therefore they may be neglected and are not included in Table 5–8 or 5–9.
Table 5–7 Variation of Calculated Performance Parameters for an Aluminized Ammonium Perchlorate Composite Propellant as a Function of Chamber Pressure for Expansion to Sea Level (1 atm) with Shifting Equilibrium
Source: From Ref. 5–13.
Chamber pressure (psia) | 1500 | 1000 | 750 | 500 | 200 |
Chamber pressure (atm) to sea‐level pressure ratio p1/p2 | 102.07 | 68.046 | 51.034 | 34.023 | 13.609 |
Chamber temperature (K) | 3346.9 | 3322.7 | 3304.2 | 3276.6 | 3207.7 |
Nozzle exit temperature (K) | 2007.7 | 2135.6 | 2226.8 | 2327.0 | 2433.6 |
Chamber enthalpy (cal/g) | –572.17 | –572.17 | –572.17 | –572.17 | –572.17 |
Exit enthalpy (cal/g) | –1382.19 | –1325.15 | –1282.42 | –1219.8 | –1071.2 |
Entropy (cal/g‐K) | 2.1826 | 2.2101 | 2.2297 | 2.2574 | 2.320 |
Chamber molecular mass (kg/mol) | 29.303 | 29.215 | 29.149 | 29.050 | 28.908 |
Exit molecular mass (kg/mol) | 29.879 | 29.853 | 29.820 | 29.763 | 29.668 |
Exit Mach number | 3.20 | 3.00 | 2.86 | 2.89 | 2.32 |
Specific heat ratio – chamber, k | 1.1369 | 1.1351 | 1.1337 | 1.1318 | 1.1272 |
Specific impulse, vacuum (sec) | 287.4 | 280.1 | 274.6 | 265.7 | 242.4 |
Specific impulse, sea‐level expansion (sec) | 265.5 | 256.0 | 248.6 | 237.3 | 208.4 |
Characteristic velocity, (m/sec) | 1532 | 1529 | 1527 | 1525 | 1517 |
Nozzle area ratioa, A2/At | 14.297 | 10.541 | 8.507 | 8.531 | 6.300 |
Thrust coefficienta, CF | 1.700 | 1.641 | 1.596 | 1.597 | 1.529 |
At optimum expansion.
Table 5–8 Mol Fraction Variation of Chamber Gas Composition with Combustion Chamber Pressure for an Aluminum Containing Composite Solid Propellant
Source: From Ref. 5–13.
Pressure p1 (psia) | 1500 | 1000 | 750 | 500 | 200 |
Pressure (atm) or press. ratio to sea level | 102.07 | 68.046 | 51.034 | 34.023 | 13.609 |
Ingredient | |||||
Al | 0.00007 | 0.00009 | 0.00010 | 0.00012 | 0.00018 |
AlCl | 0.00454 | 0.00499 | 0.00530 | 0.00572 | 0.00655 |
AlCl2 | 0.00181 | 0.00167 | 0.00157 | 0.00142 | 0.00112 |
AlCl3 | 0.00029 | 0.00023 | 0.00019 | 0.00015 | 0.00009 |
AlH | 0.00002 | 0.00002 | 0.00002 | 0.00002 | 0.00002 |
AlO | 0.00007 | 0.00009 | 0.00011 | 0.00013 | 0.00019 |
AlOCl | 0.00086 | 0.00095 | 0.00102 | 0.00112 | 0.00132 |
AlOH | 0.00029 | 0.00032 | 0.00034 | 0.00036 | 0.00041 |
AlO2H | 0.00024 | 0.00026 | 0.00028 | 0.00031 | 0.00036 |
Al2O | 0.00003 | 0.00004 | 0.00004 | 0.00005 | 0.00006 |
Al2O3 (solid) | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
Al2O3 (liquid) | 0.09425 | 0.09378 | 0.09343 | 0.09293 | 0.09178 |
CO | 0.22434 | 0.22374 | 0.22328 | 0.22259 | 0.22085 |
COCl | 0.00001 | 0.00001 | 0.00001 | 0.00001 | 0.00000 |
CO2 | 0.00785 | 0.00790 | 0.00793 | 0.00799 | 0.00810 |
Cl | 0.00541 | 0.00620 | 0.00681 | 0.00772 | 0.01002 |
Cl2 | 0.00001 | 0.00001 | 0.00001 | 0.00001 | 0.00001 |
H | 0.02197 | 0.02525 | 0.02776 | 0.03157 | 0.04125 |
HCl | 0.12021 | 0.11900 | 0.11808 | 0.11668 | 0.11321 |
HCN | 0.00003 | 0.00002 | 0.00001 | 0.00001 | 0.00000 |
HCO | 0.00003 | 0.00002 | 0.00002 | 0.00002 | 0.00001 |
H2 | 0.32599 | 0.32380 | 0.32215 | 0.31968 | 0.31362 |
H2O | 0.08960 | 0.08937 | 0.08916 | 0.08886 | 0.08787 |
NH2 | 0.00001 | 0.00001 | 0.00001 | 0.00000 | 0.00000 |
NH3 | 0.00004 | 0.00003 | 0.00002 | 0.00001 | 0.00001 |
NO | 0.00019 | 0.00021 | 0.00023 | 0.00025 | 0.00030 |
N2 | 0.09910 | 0.09886 | 0.09867 | 0.09839 | 0.09767 |
O | 0.00010 | 0.00014 | 0.00016 | 0.00021 | 0.00036 |
OH | 0.00262 | 0.00297 | 0.00324 | 0.00364 | 0.00458 |
O2 | 0.00001 | 0.00001 | 0.00002 | 0.00002 | 0.00004 |
Table 5–9 Calculated Variation of Thermodynamic Properties and Exit Gas Composition for an Aluminized Perchlorate Composite Propellant with p1 = 1500 psia and Various Exit Pressures at Shifting Equilibrium and Optimum Expansion
Source: From Ref. 5–13.
Chamber | Throat | Nozzle Exit | |||||
Pressure (atm) | 102.07 | 58.860 | 2.000 | 1.000 | 0.5103 | 0.2552 | 0.1276 |
Pressure (MPa) | 10.556 | 5.964 | 0.2064 | 0.1032 | 0.0527 | 0.0264 | 0.0132 |
Nozzle area ratio | >0.2 | 1.000 | 3.471 | 14.297 | 23.972 | 41.111 | 70.888 |
Temperature (K) | 3346.9 | 3147.3 | 2228.5 | 2007.7 | 1806.9 | 1616.4 | 1443.1 |
Ratio chamber pressure/local pressure | 1.000 | 1.7341 | 51.034 | 102.07 | 200.00 | 400.00 | 800.00 |
Molecular mass (kg/mol) | 29.303 | 29.453 | 29.843 | 29.879 | 29.894 | 29.899 | 29.900 |
Composition (mol%) | |||||||
Al | 0.00007 | 0.00003 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
AlCl | 0.00454 | 0.00284 | 0.00014 | 0.00008 | 0.00000 | 0.00000 | 0.00000 |
AlCl2 | 0.00181 | 0.00120 | 0.00002 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
AlCl3 | 0.00029 | 0.00023 | 0.00002 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
AlOCl | 0.00086 | 0.00055 | 0.00001 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
AlOH | 0.00029 | 0.00016 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
AlO2H | 0.00024 | 0.00013 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
Al2O | 0.00003 | 0.00001 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
Al2O3 (solid) | 0.00000 | 0.00000 | 0.09955 | 0.09969 | 0.09974 | 0.09976 | 0.09976 |
Al2O3 (liquid) | 0.09425 | 0.09608 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
CO | 0.22434 | 0.22511 | 0.22553 | 0.22416 | 0.22008 | 0.21824 | 0.21671 |
CO2 | 0.00785 | 0.00787 | 0.00994 | 0.01126 | 0.01220 | 0.01548 | 0.01885 |
Cl | 0.00541 | 0.00441 | 0.00074 | 0.00028 | 0.00009 | 0.00002 | 0.00000 |
H | 0.02197 | 0.01722 | 0.00258 | 0.00095 | 0.00030 | 0.00007 | 0.00001 |
HCl | 0.12021 | 0.12505 | 0.13635 | 0.13707 | 0.13734 | 0.13743 | 0.13746 |
H2 | 0.32599 | 0.33067 | 0.34403 | 0.34630 | 0.34842 | 0.35288 | 0.35442 |
H2O | 0.08960 | 0.08704 | 0.08091 | 0.07967 | 0.07796 | 0.07551 | 0.07214 |
NO | 0.00019 | 0.00011 | 0.00001 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
N2 | 0.09910 | 0.09950 | 0.10048 | 0.10058 | 0.10063 | 0.10064 | 0.10065 |
O | 0.00010 | 0.00005 | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |
OH | 0.00262 | 0.00172 | 0.00009 | 0.00005 | 0.00002 | 0.00000 | 0.00000 |
Such calculated results are useful in estimating performance (Is, , CF, ε, etc.) for particular chamber and nozzle exit pressures, and knowledge of gas composition, as indicated in the previous figures and tables, permits more detailed estimates of other design parameters, such as convective properties for heat transfer determination, radiation characteristics of the flame inside and outside the thrust chambers, and acoustic characteristics of the gases. Some performance data relevant to hybrid propellants are presented in Chapter 16.
The thermochemical analyses found in this chapter can also be applied to gas generators; results (such as the gas temperature T1, specific heat cp, specific heat ratio k, or composition) are used for estimating turbine inlet conditions or turbine power. In gas generators and preburners for staged combustion cycle rocket engines (explained in Section 6.6) gas temperatures are much lower, to avoid damage to the turbine blades. Typically, combustion reaction gases are at 800 to 1200 K, which is lower than the gas temperature in the thrust chamber (2900 to 3600 K). Examples are listed in Table 5–10 for a chamber pressure of 1000 psia. Some gaseous species will not be present (such as atomic oxygen or hydroxyl), and often real gas properties will need to be used because some of these gases do not behave as a perfect gas at these lower temperatures.
Table 5–10 Typical Gas Characteristics for Fuel‐Rich Liquid Propellant Gas Generators
Propellant | T1(K) | k | Gas Constant R (ft‐lbf/lbm‐°R) | Oxidizer‐to‐Fuel Mass Ratio | Specific Heat cp (kcal/kg‐K) |
Liquid oxygen and liquid hydrogen |
900 1050 1200 |
1.370 1.357 1.338 |
421 375 347 |
0.919 1.065 1.208 |
1.99 1.85 1.78 |
Liquid oxygen and kerosene |
900 1050 1200 |
1.101 1.127 1.148 |
45.5 55.3 64.0 |
0.322 0.423 0.516 |
0.639 0.654 0.662 |
Dinitrogen tetroxide and dimethyl hydrazine |
1050 1200 |
1.420 1.420 |
87.8 99.9 |
0.126 0.274 |
0.386 0.434 |
Symbols referring to chemical elements, compounds, or mathematical operators are not included in this list.
a or b | number of kilogram atoms |
At | throat area, m2 |
Ap | port area, m2 |
characteristic velocity, m/sec | |
cp | specific heat per unit mass at constant pressure, J/kg‐K |
Cp | molar specific heat at constant pressure of gas mixture, J/kg‐mol‐K |
g0 | acceleration of gravity at sea level, 9.8066 m/sec2 |
G | Gibbs free energy for a propellant combustion gas mixture, J/kg |
ΔfG0 | change in free energy of formation at 298.15 K and 1 bar |
Gj | free energy for a particular species j, J/kg |
ΔH | overall enthalpy change, J/kg or J/kg‐mol |
ΔHj | enthalpy change for a particular species j, J/kg |
ΔrH0 | heat of reaction at reference 298.15 K and 1 bar, J |
ΔfH0 | heat of formation at reference 298.15 K and 1 bar, J/kg |
hj | enthalpy for a particular species, J/kg or J/kg‐mol |
Is | specific impulse, sec |
k | specific heat ratio |
ℓ | total number of given chemical species in a mixture |
m | number of gaseous species, also total number of products |
mass flow rate, kg/sec | |
molecular mass of gas mixture, kg/kg‐mol (lbm/lb‐mol) | |
n | total number of mols per unit mass (kg‐mol/kg or mol) of mixture |
nj | mols of species j, kg‐mol/kg or mol |
p | pressure of gas mixture, N/m2 |
r | total number of reactants |
R | gas constant, J/kg‐K |
R′ | universal gas constant, 8314.3 J/kg mol‐K |
S | entropy, J/kg mol‐K |
T | absolute temperature, K |
Tad | adiabatic temperature, K |
U | internal energy, J/kg‐mol |
gas velocity, m/sec | |
V | specific volume, m3/kg |
Xj | mol fraction of species j |
ρ | density, kg/m3 |
a, b | molar fractions of reactant species A or B |
c, d | molar fractions of product species C or D |
i | atomic or molecular species in a specific propellant |
j | constituent or species in reactants or products |
mix | mixture of gases |
ref | at reference condition (also superscript 0) |
1 | chamber condition |
2 | nozzle exit condition |
3 | ambient atmospheric condition |