Chapter Nine. Springs

Chapter Objectives

  • Learn how to draw springs using the Coil tool and the tools on the Spring panel under the Design tab

  • Learn how to draw compression springs

  • Learn how to draw extension springs

  • Learn how to draw torsion springs

  • Learn how to draw Belleville springs

Introduction

This chapter shows how to draw springs. Both the Coil tool and the tools from the Spring panel are used to draw springs. Compression, extension, torsion, and Belleville springs are introduced.

Compression Springs

Exercise 9-1 Drawing a Compression Spring Using the Coil Tool

One Start a new metric drawing using the Standard (mm).ipt format, select the Create 2D Sketch option and select the XY plane.

Two Create an isometric view (use the Home tool next to the ViewCube) and draw a line and a circle as shown in Figure 9-1.

A figure shows a circle of diameter 5 units. An axis line is drawn at a distance of 10 units from the center of the circle.

Figure 9-1

The circle diameter is the wire’s diameter (5), and the distance between the line and the center point of the circle equals the spring’s mean diameter (Ø20, R = 10).

Image Right-click the mouse and select the Finish 2D Sketch option.

Four Select the Coil tool on the Create panel under the 3D Model tab.

The Coil dialog box will appear. See Figure 9-2.

Creation of a coil is shown using the coil tool.

Figure 9-2

Five Select the circle as the Profile and the line as the Axis.

Six Click on the Coil Size tab on the Coil dialog box.

See Figure 9-3.

A figure depicts the coil size adjustment.

Figure 9-3

Seven Set the Pitch value for 8 and the Revolution for 6.

Eight Click OK.

See Figure 9-4.

A figure of a finished spring is shown and the free end is the natural end.

Figure 9-4

Coil Ends

The ends of a spring created using the Coil tool can be drawn in one of two ways: natural or flat. Figure 9-5 shows three different possible coil end configurations.

A figure shows three flat end springs with different flat angle.

Figure 9-5

Exercise 9-2 Changing the End of a Spring

One Click the Coil Ends tab on the Coil dialog box.

See Figure 9-6. The spring shown in Figure 9-4 has natural ends. Springs with flat ends must have their transition and flat angles defined, as was done in Figure 9-5.

A figure shows a coil dialog box that displays the coil ends options.

Figure 9-6

Exercise 9-3 Drawing a Compression Spring Using Design Accelerator Options

One Start a new drawing using the English tab.

Two Select the Standard (in).iam format.

The Assemble panels will appear. See Figure 9-7.

A figure displays the compression tool in the Design tab of the ribbon.

Figure 9-7

Three Click the Design tab.

Four Select the Compression tool located on the Spring panel under the Design tab.

The Compression Spring Component Generator dialog box will appear. See Figure 9-8.

Screenshot of the compression spring component generator is shown.

Figure 9-8

Five Enter values for both the Spring Start and Spring End as follows:

Closed End Coils = 2.000

Transition Coils = 1.000

Ground Coils = 0.750

Six Click the Calculation tab.

The dialog box will change. See Figure 9-9.

Screenshot of the compression spring component generator is shown.

Figure 9-9

Seven Set the Spring Strength Calculation for Work Forces Calculation.

Eight Accept the calculated default value.

Image Click Calculate, and click OK.

Figure 9-10 shows the finished compression spring.

A figure of the finished compression spring is shown.

Figure 9-10

Tip

The spring’s ends are square ground. Square-ground ends sit better on flat surfaces and tend not to buckle when put under a load.

Exercise 9-4 Drawing a Ground End on a Compression Spring Drawn Using the Coil Tool

Figure 9-11 shows a compression spring that was drawn using the Coil tool.

Figure of a compression spring coil created using the Coil tool is shown.

Figure 9-11

One Create a work plane through one of the end coils.

See Figure 9-12. In this example, an XZ work plane was created offset 4.00 from the end of the spring.

A figure shows a spring attached to an XZ plane offset 4.00.

Figure 9-12

Two Create a new sketch plane on the work plane. Draw a rectangle on the new sketch plane. Size the rectangle so that it is larger than the outside diameter of the spring.

See Figure 9-13.

A figure shows a 2D rectangle on a work plane. A free end of a spring is attached to the rectangle.

Figure 9-13

Three Right-click the mouse and select the Extrude tool. Extrude the rectangle so that it extends beyond the end of the spring.

In this example, an extrusion value of 10 was used. See Figure 9-14.

Screenshot of a properties dialog box is shown. It displays the input geometry menu, behavior menu, output menu, and advanced properties menu. The cut option in the output menu is labeled.

Figure 9-14

Four Use the Cut option of the Extrude tool and cut out the extruded rectangle.

Figure 9-15 shows the finished spring.

A figure of the spring in which the rectangular plane is cut is shown.

Figure 9-15

Extension Springs

Exercise 9-5 Drawing an Extension Spring Using Tools on the Spring Panel

One Start a new drawing using English units and the Standard (in).ipm format.

Two Click the Design tab.

See Figure 9-16.

A screenshot shows the extension tool in the design tab.

Figure 9-16

Three Click the Extension tool on the Spring panel.

The Extension Spring Component Generator dialog box will appear. See Figure 9-17.

Screenshot of the extension spring component generator shows various labeled options.

Figure 9-17

Four Set the following values and inputs:

Coil Direction = right

Wire Diameter = 0.125

Diameter, Outer = 1.000

Start Hook Type = Full Loop

Start Hook Length = 0.800

End Hook Type = Full Loop

End Hook Length = 0.800

Length Inputs = n, o --> L0

n = 12.000

t = 0.25

Five Click the Calculate box at the bottom of the screen. See Figure 9-17.

Six Click OK.

The File Naming dialog box will appear.

Seven Click OK.

The finished extension spring will appear. See Figure 9-18.

A figure shows the finished extension spring.

Figure 9-18

Tip

If an input error is made, a red line will appear across the bottom of the screen when OK is clicked, and the incorrect value will be highlighted.

Exercise 9-6 Drawing an Extension Spring Using the Coil Tool

One Start a new drawing using the Standard (mm).ipt format, select the Create 2D Sketch option, and select the XY plane.

Two Use the Home tool to orient the drawing to an isometric view and draw a Ø5-mm circle 15 mm from a line.

See Figure 9-19.

A 2 D sketch shows a circle of diameter 5 units and the axis line is present at a distance of 15 units from the center of the circle.

Figure 9-19

Three Right-click the mouse and select Finish 2D Sketch option. Select the Coil tool.

The Coil dialog box will appear. See Figure 9-20.

Creation of a coil is shown using the coil tool.

Figure 9-20

Four Select the circle as the Profile and the line as the Axis. Click the Coil Size tab.

Five Set the Pitch for 15, the Revolution for 6.00, and the Taper for 0.00. Click the Coil Ends tab.

See Figure 9-21.

A figure depicts the coil size adjustment.

Figure 9-21

Six Set the Start for Flat and both the Transition Angle and Flat Angle for 90°. Set the End for Flat and the Transition Angle and Flat Angle for 0.00°. Click OK.

See Figure 9-22. The finished spring will appear. See Figure 9-23.

A figure shows a coil dialog box that displays the coil ends options.

Figure 9-22

A figure of the finished spring is shown.

Figure 9-23

Seven Use the Free Orbit tool located on the right edge of the screen and rotate the spring so that the start end is completely visible.

See Figure 9-24.

A figure shows the spring rotated using the free orbit tool. The start end of the spring is visible.

Figure 9-24

Eight Create a new sketch plane aligned with the start end of the spring.

See Figure 9-25.

A figure shows the spring aligned in the new sketch plane with respect to its start end.

Figure 9-25

Nine Right-click the mouse and select the Finish 2D Sketch option. Create an XY work plane aligned with the start end of the spring.

To create an XY work plane, click on the Plane tool on the Work Features panel, then on the XY Plane tool located under the Origin heading under Part name in the browser box, and click the start end’s center point.

See Figure 9-26.

A figure shows the spring aligned to a work plane with respect to its start end.

Figure 9-26

10 Add a YZ work plane through the center point of the spring’s start end.

The YZ work plane is created by clicking the Work Plane tool, clicking the YZ Plane tool located under the Origin heading under the Part Name in the browser box, and clicking the starting end’s center point.

See Figure 9-27.

A figure shows the spring aligned to an XY plane. Now the YZ work plane is aligned to the start end of the spring.

Figure 9-27

Eleven Create a new sketch plane on the YZ work plane and draw a Ø5 circle centered on the spring’s start end.

See Figure 9-28. Use the Free Orbit and Zoom tools to orient and enlarge the end planes so they are clearly visible.

A figure shows a circle of diameter 5 units drawn in the center of the spring's start point on the YZ work plane.

Figure 9-28

Twelve Right-click the mouse and select the Finish 2D Sketch option. Extrude the Ø5 circle 12 mm away from the spring.

See Figure 9-29.

The properties dialog box is shown.

Figure 9-29

Thirteen Rotate the spring and use the Loft tool to fill in the area between the extruded cylinder and the spring’s start end.

See Figure 9-30.

A screenshot shows the loft dialog box and illustrates its usage.

Figure 9-30

Fourteen Create a new sketch plane on the end of the 12-mm extrusion created in step 12. Draw a Ø5 circle centered about the center point of the extrusion’s end.

See Figure 9-31.

A figure shows an extrusion at the start point of the spring. A circle of diameter 5 units is drawn at the free end of the extrusion.

Figure 9-31

Fifteen Create a fixed work point on the extrusion’s center point as shown. Create a new sketch plane on the XY work plane and draw a 15-mm, 180° arc using the Center Point Arc tool, which is located on the Draw panel under the Sketch tab.

See Figure 9-32. Use the background grid and visually align the arc’s center point with the extrusion’s center point.

A figure shows the spring with an extrusion. An arc is drawn from the center of the end of the cylinder at an angle of 180 degrees. Its diameter is 15 units. The end-point of the cylinder is the fixed work point.

Figure 9-32

Sixteen Use the Sweep tool to draw the spring’s hooked end.

See Figures 9-33 and 9-34.

A figure shows a spring in work planes. A hook-shaped sweep tool is attached to the end of the cylinder.

Figure 9-33

A figure shows a spring with a hook-shaped sweep tool attached to the end of the cylinder. Here the work planes are hidden.

Figure 9-34

17 Apply the same procedure to the other end of the spring.

See Figures 9-35 and 9-36.

A figure shows a spring in work planes. A hook-shaped sweep tool on both the ends of the spring.

Figure 9-35

A figure shows a spring with a hook-shaped sweep tool on both the ends of the spring. Here the work planes are hidden.

Figure 9-36

Torsion Springs

Exercise 9-7 Drawing a Torsion Spring Using Tools on the Spring Panel

One Start a new drawing using the Standard (in).iam format.

The Assemble panels will appear.

Two Click the Design tab and select the Torsion tool located on the Spring panel.

The Torsion Spring Component Generator dialog box will appear. See Figure 9-37.

The torsion spring component generator dialog box is shown with values.

Figure 9-37

Three Enter the following values:

Coil Direction = right

Wire Diameter = 0.125

Diameter, Outer = 1.2883

Start Arm Length = 1.25

End Arm Length = 1.00

Length Inputs = t, n --> L0

Active Coils Number = 14

Image Click OK.

The File Naming dialog box will appear. See Figure 9-38.

The file naming dialog box is displayed over the torsion spring component generator dialog box. It lists the item, display name, and file name. The ok button and cancel button are at the bottom of the dialog box.

Figure 9-38

Five Click OK.

Figure 9-39 shows the finished torsion spring.

A figure of a finished torsion spring.

Figure 9-39

Exercise 9-8 Drawing a Torsion Spring Using the Coil Tool

One Start a new drawing using the Standard (mm).ipt format, select the Create 2D Sketch option, and select the XY plane.

Two Use the Home tool and create an isometric orientation. Define a wire diameter of 6 mm and a mean diameter of 32 mm.

Three Right-click the mouse and select the Finish 2D Sketch option.

See Figure 9-40.

A figure shows a circle of diameter 5 units. An axis line is drawn at a distance of 16 units from the center of the circle.

Figure 9-40

Four Access the Coil tool, define the Profile and Axis, click the Coil Size tab, and set the Pitch for 10 and the Revolution for 8.

See Figure 9-41.

A screenshot depicts the coil size adjustment.

Figure 9-41

Five Set the Start for Flat and the Transition Angle and Flat Angle of 90°. Set the End for Flat and the Transition Angle and Flat Angle for 45°.

See Figure 9-42.

A screenshot shows a coil dialog box that displays the coil ends options.

Figure 9-42

Image Use the Free Orbit tool and rotate the spring to access the start end. Create a new sketch plane on the end. Draw a Ø6-mm circle on the end centered on the end’s center point.

See Figure 9-43.

A figure shows the spring aligned in the new sketch plane. A circle is drawn on the spring's end keeping it as its center.

Figure 9-43

Seven Right-click the mouse and select the Finish 2D Sketch option. Extrude the start end 50 mm.

See Figure 9-44.

Screenshot of a properties dialog box is shown. It displays the input geometry menu, behavior menu, output menu, and advanced properties menu. The extension length is defined in the distance A option of the behavior menu.

Figure 9-44

Eight Extrude the other spring end 50 mm.

Figure 9-45 shows the finished spring.

A figure shows the finished spring with extrusions on both the ends.

Figure 9-45

Belleville Springs

A Belleville spring is a disk-like device that resists bending. Belleville springs can be stacked together, all bending in the same direction, or stacked in opposition. The tools on the Spring panel can be used to generate either condition.

Belleville spring

A disk-like device that resists bending; springs can be stacked bending in the same direction or in opposition.

Exercise 9-9 Drawing a Belleville Spring Using Tools on the Spring Panel

One Start a new drawing using the Standard (in).iam format.

Two Click the Design tab and select the Belleville tool on the Spring panel.

The Belleville Spring Generator dialog box will appear. See Figure 9-46.

Screenshot of Belleville Spring Generator is displayed. The drop-down of Single-disk Spring Dimensions is selected.

Figure 9-46

Three Click on the arrow to the right of the Single-disk Spring Dimensions heading.

A list of options will cascade down.

Four Select the 3.000 in × 1.500 in × 0.100 in × 0.175 in option.

See Figure 9-47.

A screenshot displays the options of the Single-disk Spring Dimensions.

Figure 9-47

Five Enter the Height value.

In this example, a value of 0.16 was used. See Figure 9-48.

Screenshot of Belleville Spring Generator is displayed. The design tab is selected. The dimensions menu and the spring set menu are displayed on the left pane. The placement menu is on the right pane. The height is entered in the right pane.

Figure 9-48

Six Click OK.

The File Naming dialog box will appear.

Seven Click OK.

The finished spring will appear. See Figure 9-49. Figure 9-50 shows orthographic views of the spring.

A figure shows a finished Belleville spring.

Figure 9-49

A figure shows the front and the views of a Belleville spring.

Figure 9-50

Springs in Assembly Drawings

Figure 9-51 shows five components that are to be assembled together. The drawing was created using the Standard (in).iam format, and the springs were created using tools from the Spring panel.

A figure displays five components that are to be assembled.

Figure 9-51

Figure 9-52 shows dimensioned drawings of the Blocks and the Post. Figure 9-53 shows the values used with the Compression Spring Component Generator dialog box.

Several diagrams of the block to be assembled is shown.

Figure 9-52

A screenshot of compression spring component generator is shown. Here the design tab is selected. The OK button at the bottom is highlighted.

Figure 9-53

The assembly procedure presented here represents one of several possible procedures.

Exercise 9-10 Creating a Work Axis on the Front Block

One Right-click on the Front Block and select the Edit option.

The other components will fade to a lighter color.

Two Create a work axis through the center point of the through hole.

Three Create a new sketch plane aligned with the bottom surface of the shallow hole. Click the right mouse button and select the Finish 2D Sketch (not Finish Edit) option. Create a work point on the center point of the shallow hole.

See Figure 9-54.

A figure shows the front and the back block. The bottom drill of the block is the work point and the work axis is created in the small hole.

Figure 9-54

Four Create an XY work plane aligned with the work point.

Five Create a work axis perpendicular to the work plane through the work point.

See Figure 9-55.

A figure shows the front and the back block. The bottom drill of the block is the work point and a text reads, "Create a plane aligned with this surface, then create a work axis perpendicular to the surface through the work point."

Figure 9-55

Six Right-click the mouse and select Finish Edit.

Exercise 9-11 Adding a Work Axis to the Springs

One In the browser box, click the Compression Spring heading, and click the WorkAxis1 heading.

See Figure 9-56.

A screenshot of the model dialog box is shown. It lists the assembly12.iam options, in that the workaxis1 is selected.

Figure 9-56

Two Right-click on WorkAxis1 and select the Visibility option.

The work axis will appear on the spring. See Figure 9-57.

A figure displays five components that are to be assembled and it has two springs, a post, a front block, and a back block. Work axes are drawn on both the axis.

Figure 9-57

Three Repeat the procedure for the second spring.

Exercise 9-12 Assembling the Components

One Insert the Post into the Front Block.

See Figure 9-58. If the front surface of the Front Block is used, offset the post −0.75 so that it aligns with the back surface of the Front Block.

A figure shows the post inserted to the hole of the front block.

Figure 9-58

Two Rotate one of the springs so that the ground end is accessible. Click the Constrain tool on the Position panel under the Assemble tab and select the Mate option, and align the spring’s ground surface with the front surface of the Front Block.

See Figure 9-59.

A figure shows the spring attached to the post of the front block.

Figure 9-59

Three Use the Mate constraint to align the spring’s work axis with the work axis through the through hole.

See Figure 9-60.

A figure shows the spring's work axis aligned with the post's work axis.

Figure 9-60

Four Repeat the procedure to position the second spring.

See Figure 9-61.

A figure shows a spring attached to the bottom drill. A post with a spring is attached to another hole on the left.

Figure 9-61

Five Add the Rear Block to the assembly.

See Figure 9-62.

A figure shows two frameworks in which a spring attached to the bottom drill. A post with a spring is attached to another hole on the left. To this frame, the front and the rear block are attached.

Figure 9-62

Chapter Summary

This chapter showed how to draw four types of springs—compression, extension, torsion, and Belleville—using both the Coil and the Spring tools. Coil features such as natural ends and flat ends with different transition and flat angles were illustrated.

Chapter Test Questions

Multiple Choice

Circle the correct answer.

1. A compression spring is one in which the forces

a. Twist the spring

b. Pull the spring apart lengthwise

c. Push the spring together lengthwise

2. An extension spring is one in which the forces

a. Twist the spring

b. Pull the spring apart lengthwise

c. Push the spring together lengthwise

3. A torsion spring is one in which the forces

a. Twist the spring

b. Pull the spring apart lengthwise

c. Push the spring together lengthwise

4. A compression spring is defined using the Coil tool by defining

a. An axis and a work plane

b. An axis and a profile

c. A work plane and a work axis

5. Which of the following is not a type of hook for an extension spring?

a. Full loop

b. Raised hook

c. Back loop

d. Double twisted full loop

Matching

Match the following notations with their definition for creating a spring using the tools from the Spring panel.

Column A

Column B

a. n ____________

1. Wire diameter

b. D1 __________

2. Outer spring diameter

c. d ____________

3. Number of active coils

d. L0 ___________

4. Spring start ground coils

e. z01 __________

5. Loose spring length

True or False

Circle the correct answer.

1. True or False: Springs can be drawn using either the Coil tool or the tools on the Spring panel.

2. True or False: The ends of compression springs are often ground flat.

3. True or False: Extension springs have hooked ends.

4. True or False: Belleville springs have coils.

5. True or False: The pitch of a spring is the distance from the center of one coil to the center of the next coil.

6. True or False: The coil direction of a spring can be either left or right.

Chapter Projects

Project 9-1: Inches

  1. Draw the following springs using the Coil tool.

    Mean Diameter = 2.00

    Wire Diameter = 0.125

    Pitch = 0.375

    Revolution = 16

    Ends = Natural

  2. Draw a second spring from the same data that has ground ends and a preloaded length of 5.00.

See Figure P9-1.

A figure shows a spring with natural ends.

Figure P9-1

Project 9-2: Inches

  1. Draw the following springs using the Coil tool.

    Mean Diameter = 0.50

    Wire Diameter = 0.06

    Pitch = 0.12

    Revolution = 10

    Ends = Flat, Transition angle = 90°, Flat angle = 0°

  2. Draw a second spring from the same data that has ground ends and a preloaded length of 1.00.

See Figure P9-2.

A figure shows a spring with flat ends.

Figure P9-2

Project 9-3: Millimeters

  1. Draw the following springs using the Coil tool.

    Mean Diameter = 8

    Wire Diameter = 3

    Pitch = 4

    Revolution = 20

    Ends = Natural

  2. Draw a second spring from the same data that has ground ends and a preloaded length of 65.00.

See Figure P9-3.

A figure shows a spring with natural ends.

Figure P9-3

Project 9-4: Millimeters

  1. Draw the following springs using the Coil tool.

    Mean Diameter = 24

    Wire Diameter = 12

    Pitch = 14

    Revolution = 6

    Ends = Flat, Transition Angle = 90°, Flat Angle = 45°

  2. Draw a second spring from the same data that has ground ends and a preloaded length of 75.00.

See Figure P9-4.

A figure shows a spring with flat ends.

Figure P9-4

Project 9-5: Millimeters

  1. Draw the following springs using the Coil tool.

    Mean Diameter = 25

    Wire = 5 × 5 square

    Pitch = 6

    Revolution = 8

    Ends = Natural

  2. Draw the following compression springs using the tools on the Spring panel.

See Figure P9-5.

A figure shows a spring with natural ends.

Figure P9-5

Project 9-6: Inches

Wire Diameter = 0.072

Outside Diameter = 0.625

Loose Spring Length = 3.15

Min. Load Length = 3.00

Working Stroke = 0.15

Max. Load Length = 2.95

Coil Direction = right

Active Coils = 16

Both coils

Closed End Coils = 1.5

Transition Coils = 1.0

Ground Coils = 0.75

See Figure P9-6.

Figure of a spring.

Figure P9-6

Project 9-7: Inches

Wire Diameter = 0.2437

Outside Diameter = 1.250

Loose Spring Length = 4.1

Min. Load Length = 3.825

Working Stroke = 0.20

Max. Load Length = 3.82

Coil Direction = left

Active Coils = 9

Both coils

Closed End Coils = 1.5

Transition Coils = 1.0

Ground Coils = 0.75

See Figure P9-7.

Figure of a spring.

Figure P9-7

Project 9-8: Millimeters

Wire Diameter = 3.00

Outside Diameter = 20.0

Loose Spring Length = 81.0

Min. Load Length = 80.0

Working Stroke = 4.0

Max. Load Length = 80.0

Coil Direction = right

Active Coils = 10

Both coils

End Coils = 1.5

Transition Coils = 1.0

Ground Coils = 0.75

See Figure P9-8.

Figure of a spring.

Figure P9-8

Project 9-9: Millimeters

Wire Diameter = 5.0

Outer Diameter = 30.0

Loose Spring Length = 101.0

Min. Load Length = 100.0

Working Stroke = 6.0

Working Load Length = 94.0

Coil Direction = right

Active Coils = 9

Both coils

End Coils = 1.5

Transition Coils = 1.0

Ground Coils = 0.75

Draw the following extension springs using the tools on the Spring panel.

Note: L0 < Lc < L8. The Custom Length of the spring must be greater than the Loose Spring Length and less than the Max. Load Length.

See Figure P9-9.

Figure of a spring.

Figure P9-9

Project 9-10: Inches

Spring Prestress = With Prestress

Coil Direction = right

Wire Diameter = 0.0938

Outer Diameter = 1.000

Min. Load Length = 6.00

Active Coils Number = 12

Both hooks

Spring Hook = Half Hook

Spring Hook Height = 0.50

Working Stroke = 0.25

Working Load Length = 6.1

See Figure P9-10.

A figure shows a spring with half hooks at both the ends.

Figure P9-10

Project 9-11: Inches

Spring Prestress = With Prestress

Coil Direction = right

Wire Diameter = 0.1000

Outer Diameter = 1.500

Loose Spring Length = 6.00

Active Coils Number = 16

Both hooks

Spring Hook = Non-specified Hook Type

Max. Load Length = 6.25

Working Stroke = 0.300

Working Load Length = 6.00

See Figure P9-11.

A figure shows a spring without any hooks.

Figure P9-11

Project 9-12: Millimeters

Spring Prestress = Without Prestress

Coil Direction = right

Wire Diameter = 4

Outer Diameter = 22

Loose Spring Length = 130

Active Coils Number = 8

Both hooks

Spring Hook = Raised Hook

Hook Length = 16.936

Max. Load Spring Length = 138

Working Stroke = 4

Working Load Length = 136

See Figure P9-12.

A figure shows a spring with raised hooks at both ends.

Figure P9-12

Project 9-13: Millimeters

Draw the following extension springs using the Coil tool.

Spring Prestress = With Prestress

Coil Direction = right

Wire Diameter = 3.75

Outer Diameter = 40

Loose Spring Length = 64.923

Active Coils Number = 4.18

Both hooks

Spring Hook = Half Hook

Hook Length = 22.514

Max. Load Spring Length = 80

Working Stroke = 6

Working Load Length = 74

See Figure P9-13.

A figure shows a spring with the half hooks and flat ends.

Figure P9-13

Project 9-14: Inches

Wire Diameter = 0.19

Mean Diameter = 1.00

Pitch = .375

Revolution = 12

Taper = 0

Start Coil End = Flat, Transition Angle = 90.0°, Flat Angle = 90.0°

End Coil End = Flat, Transition Angle = 0.0°, Flat Angle = 0.0°

Extension Distance = 0.50

Arc Radius = 1.00

See Figure P9-14.

A figure shows a spring with half hooks at both the ends.

Figure P9-14

Project 9-15: Inches

Wire Diameter = 0.375

Mean Diameter = 1.50

Pitch = .625

Revolution = 24

Taper = 0

Start Coil End = Flat, Transition Angle = 90.0°, Flat Angle = 90.0°

End Coil End = Flat, Transition Angle = 0.0°, Flat Angle = 0.0°

Extension Distance = 1.50

Arc Radius = 1.50

See Figure P9-15.

A figure shows a spring with the half hooks and flat ends.

Figure P9-15

Project 9-16: Millimeters

Wire Diameter = 16

Mean Diameter = 30

Pitch = 30

Revolution = 10

Taper = 0

Start Coil End = Flat, Transition Angle = 90.0°, Flat Angle = 90.0°

End Coil End = Flat, Transition Angle = 0.0°, Flat Angle = 0.0°

Extension Distance = 18

Arc Radius = 30

See Figure P9-16.

A figure shows a spring with the half hooks and flat ends.

Figure P9-16

Project 9-17: Millimeters

Draw the following extension springs using the Coil tool.

Wire Diameter = 8

Mean Diameter = 24

Pitch = 14

Revolution = 16

Taper = 0

Start Coil End = Flat, Transition Angle = 90.0°, Flat Angle = 90.0°

End Coil End = Flat, Transition Angle = 0.0°, Flat Angle = 0.0°

Extension Distance = 26

Arc Radius = 24

Draw the following torsion springs using the tools on the Spring panel. Use the default values for any values not specified.

See Figure P9-17.

A figure shows a spring with the half hooks and flat ends.

Figure P9-17

Project 9-18: Inches

Coil Direction = right

Straight torsion arms

A Load Coils the Spring

Wire Diameter = 0.1055

Outside Diameter = 0.875

Start Arm Length = 1.50

End Arm Length = 0.75

Active Coils Number = 12

Min. Angular Deflection of Working Arm = 12

Angle of Working Stroke = 36

Angular Deflection of Working Arm = 15

See Figure P9-18.

A figure shows a spring with an extended arms.

Figure P9-18

Project 9-19: Inches

Coil Direction = right

Straight torsion arms

A Load Uncoils the Spring

Wire Diameter = 0.072

Outside Diameter = 0.500

Start Arm Length = 0.50

End Arm Length = 0.50

Active Coils Number = 18

Min. Angular Deflection of Working Arm = 20

Angle of Working Stroke = 10

Angular Deflection of Working Arm = 30

See Figure P9-19.

A figure shows a spring with an extended arm length of 0.50.

Figure P9-19

Project 9-20: Millimeters

Coil Direction = left

Straight torsion arms

A Load Coils the Spring

Wire Diameter = 2.00

Outside Diameter = 16

Arm of Working Force = 20.0

Arm of Support = 20.0

Active Coils Number = 10

Min. Angular Deflection of Working Arm = 10

Angle of Working Stroke = 40

Angular Deflection of Working Arm = 10

See Figure P9-20.

A figure shows a spring with straight torsion arms.

Figure P9-20

Project 9-21: Millimeters

Draw the following torsion springs using the Coil tool.

Coil Direction = right

Straight torsion arms

A Load Uncoils the Spring

Wire Diameter = 3.0

Mean Diameter = 40

Arm of Working Force = 35

Arm of Support = 30

Active Coils Number = 20

Min. Angular Deflection of Working Arm = 15

Angle of Working Stroke = 50

Angular Deflection of Working Arm = 15

See Figure P9-21.

A figure shows a spring with straight torsion arms.

Figure P9-21

Project 9-22: Inches

Create a drawing using the Standard (in).ipt format.

Wire Diameter = 0.19

Mean Diameter = 1.25

Pitch = 0.375

Revolution = 12

Start Coil = Flat, Transition Angle = 90°, Flat Angle = 90°

End Coil = Flat, Transition Angle = 45°, Flat Angle = 45°

Arm Length (both arms) = 2.00

See Figure P9-22.

A figure shows a spring with flat start and end coil.

Figure P9-22

Project 9-23: Inches

Create a drawing using the Standard (in).ipt format.

Wire Diameter = 0.06

Mean Diameter = 0.50

Pitch = 0.125

Revolution = 20

Start Coil = Flat, Transition Angle = 90°, Flat Angle = 90°

End Coil = Flat, Transition Angle = 45°, Flat Angle = 45°

Arm Length (both arms) = 1.00

See Figure P9-23.

A figure shows a spring with an extended arm of length of 1 units on both the flat ends.

Figure P9-23

Project 9-24: Millimeters

Create a drawing using the Standard (mm).ipt format.

Wire Diameter = 4.0

Mean Diameter = 12.0

Pitch = 6

Revolution = 18

Start Coil = Flat, Transition Angle = 90°, Flat Angle = 90°

End Coil = Flat, Transition Angle = 45°, Flat Angle = 45°

Arm Length (both arms) = 15

See Figure P9-24.

A figure shows a spring with an extended arm of length of 15 units on both the flat ends.

Figure P9-24

Project 9-25: Millimeters

Create a drawing using the Standard (mm).ipt format.

Wire Diameter = 5

Mean Diameter = 40.0

Pitch = 10

Revolution = 18

Start Coil = Flat, Transition Angle = 90°, Flat Angle = 90°

End Coil = Flat, Transition Angle = 45°, Flat Angle = 45°

Arm Length (both arms) = 60

See Figure P9-25.

A figure shows a spring with an extended arm of length of 60 units on both the flat ends.

Figure P9-25

Project 9-26: Inches

Draw the Damper Assembly shown in Figure P9-26. This exercise is loosely based on a damper system placed under the seat of helicopter pilots to help minimize the amount of vibration they experience.

A figure of a damper assembly is shown.
A sketch of the different views of an object.
Bottom view of a rectangular object of length 8 units is shown. The diameter of the hole is 0.56 and 1.75.

Figure P9-26

Spring data:

Spring Strength Calculation = Work Forces Calculation

Wire Diameter = 0.125

Outside Diameter = 1.000

Min. Load Length = 2.10

Working Stroke = 0.25

Working Load Length = 2.00

Both coils

Closed End Coils = 1.50

Transition Coils = 1.00

Ground Coils = 0.75

Active Coils = 10

Draw the following:

  1. An assembly drawing

  2. A presentation drawing

  3. An exploded isometric drawing

  4. A parts list

Project 9-27: Millimeters

Draw the Circular Damper Assembly shown in Figure P9-27.

Figure of a circular damper is shown.
Isometric views of a circular damper is shown.

Figure P9-27

The Threaded Post is M18 × 530 mm.

Spring data:

Wire Diameter = 3.0

Outer Diameter = 28

Loose Spring Length = 81

Min. Load Length = 80

Working Stroke = 5

Working Load Length = 78

Coil Direction = right

Closed End Coils = 1.5

Transition Coils = 1.00

Ground Coils = 0.75

Active Coils = 16

Draw the following:

A. An assembly drawing

B. A presentation drawing

C. An exploded isometric drawing

D. A parts list

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