“We can't solve problems by using the same kind of thinking we used when we created them.”
Albert Einstein
Problem‐solving is principally a process of applying a series of techniques with varying degrees of complexity. These techniques, which can either be used singly or together, are listed below.
All of the techniques rely on the principle that a group is more likely to produce an effective solution than individuals working on their own. Thus, effective teamwork is an essential element of the problem‐solving process.
The more the initial problem concerns people, the more important it will be to arrive at a consensus solution.
The solution to many problems is likely to involve change, and in these circumstances, it is even more important to involve those concerned or are affected by the change.
The following techniques are listed roughly in order of effort required for successful implementation:
The following list of techniques includes those generally accepted as problem‐solving techniques. However, my experience is that the charts and graphs are more commonly used in reports than as problem‐solving tools. Further, whilst the concept of cause and effect sounds useful, I find that it is little used. The cause‐and‐effect diagram is probably best suited to a manufacturing environment or possibly to the commissioning phase of a process project. Nevertheless, it has been included for completeness.
Apart from brainstorming, the most useful project problem‐solving tool is force field analysis.
Brainstorming is a technique that is most needed when there is a deficiency in the plant role in the group/team (see Part V, Section R Team Roles, paragraph 1.3). It is perhaps the commonest technique used and is also the most self‐evident. Nevertheless, there are a few basic rules that must be followed if it is to be truly effective. Try to limit the number of people present to a manageable group – probably no more than eight to ten.
After a list of ideas has been generated, the team should select some of the most significant ideas by using the following steps.
Frequently, it is necessary to collect data to enable the team to analyse a problem. A check sheet is a form for recording data. However, before designing the check sheet, it is necessary to determine the following.
An example might be to determine why orders are placed late. In this situation the X axis of our check box would be the various stages in the ordering process from producing the requisition, agreeing the tender list, placing the enquiry, answering tenderers' questions, evaluating tenders, and so on until eventually placing orders. On the Y axis would be a list of the various departments. A check mark is then placed in the box for any department that is late with their input to a particular stage of the process. At the bottom of the sheet there would be an indication that the data was collected from time period a to time period b.
An advantage of check sheets is that specific data such as date, time period, or duration does not need to be recorded. In the above example, just a tick that someone was late.
In general, the following require one to decide how to classify data and the time period covered.
Line Graphs: These are generally used to present data over a period of time in order to indicate a trend in the characteristic being measured. The classic project example is the use of ‘S’ curves.
Pie Charts: These generally show how a fixed amount is distributed or used for different purposes.
Bar Charts/Graphs: These can either be horizontal or vertical bars, with the units being measured on one axis and time measured on the other axis (usually the X axis).
Histograms (vertical bars): These show the frequency of actual measurements (on the Y axis) in equal groups of measurements (on the X axis).
Pareto Diagrams: These are a special form of the vertical bar chart or histogram where the groups of measurements are arranged in descending order from left to right. The exception is the group of measurement classified as ‘other’ that, if used, is always positioned on the far right of the diagram (even when it is not the smallest of all the groups).
Pareto analysis tends to show that 80 per cent of the problems are caused by 20 per cent of the causes – the 80/20 rule.
This is the most complex diagram, but it is fairly straightforward to construct. Draw a horizontal arrow (left to right) with a rectangle at the right‐hand end. The effect (problem or issue) is written in the box. See Figure VI.K.1.
The major categories of possible causes are then connected to the line from above and below. As a starting point use the 4 M's: materials, method (process), manpower (people) and machines (equipment). Use other categories, such as environment, if necessary.
Brainstorm possible causes of the effect and write them on the diagram under the relevant category.
Using the experience and capability of the team, determine/identify the most likely cause. It may then be necessary to collect and analyse data in order to verify the cause.
Write the subject/problem/issue/proposition to be addressed at the top of a sheet of flip chart paper. Divide the sheet in half with a vertical line. The vertical line represents the present situation and the extreme right hand side of the sheet represents the desired outcome. See Figure VI.K.2.
The left‐hand side is titled ‘Positive’ for recording the positive forces that help us to achieve our objective. The right‐hand side is titled ‘Negative’ for recording the forces working against our ability to achieve the desired outcome.
Brainstorm all the issues that are in favour of the proposition and assess/decide whether they are large, medium, or small forces contributing to the desired outcome. Draw large, medium, or small arrows (left to right), and label them accordingly.
Similarly, brainstorm all the negative forces preventing you from achieving your objective with large, medium, or small arrows from right to left.
Firstly, select each of the small positive forces in turn. Then get the group to work on how to increase the perceived size of these forces (one could, perhaps, use a cause‐and‐effect diagram for this process).
Secondly, select in turn, each of the large negative forces and work on how to reduce/mitigate the issues working against you in achieving your desired outcome.
If necessary, work on the medium‐sized forces in a similar manner.