Table of Contents

Cover image

Title page

Copyright

The relationship of the documents to IEC 61508

A Quick Overview

The 2010 Version of IEC 61508

The 2016 Version of IEC 61511

Acknowledgments

Part A. The Concept of Safety Integrity

Chapter 1. The Meaning and Context of Safety Integrity Targets

1.1. Risk and the Need for Safety Targets

1.2. Quantitative and Qualitative Safety Target

1.3. The Life-Cycle Approach

1.4. Steps in the Assessment Process

1.5. Costs

1.6. The Seven Parts of IEC 61508

1.7. HAZOP (Hazard and Operability Study)

Chapter 2. Meeting IEC 61508 Part 1

2.1. Establishing Integrity Targets

2.2. “As Low as Reasonably Practicable”

2.3. Functional Safety Management and Competence

IEC 61508 Part 1

2.4. Societal Risk

2.5. Example Involving Both Individual and Societal Risk

Chapter 3. Meeting IEC 61508 Part 2

3.1. Organizing and Managing the Life Cycle

3.2. Requirements Involving the Specification

3.3. Requirements for Design and Development

3.4. Integration and Test (Referred to as Verification)

3.5. Operations and Maintenance

3.6. Validation (Meaning Overall Acceptance Test and the Close Out of Actions)

3.7. Safety Manuals

3.8. Modifications

3.9. Acquired Subsystems

3.10. “Proven in Use” (Referred to as Route 2s in the Standard)

3.11. ASICs and CPU Chips

3.12. Conformance Demonstration Template

IEC 61508 Part 2

Chapter 4. Meeting IEC 61508 Part 3

4.1. Organizing and Managing the Software Engineering

4.2. Requirements Involving the Specification

4.3. Requirements for Design and Development

4.4. Integration and Test (Referred to as Verification)

4.5. Validation (Meaning Overall Acceptance Test and Close Out of Actions)

4.6. Safety Manuals

4.7. Modifications

4.8. Alternative Techniques and Procedures

4.9. Data-Driven Systems

4.10. Some Technical Comments

4.11. Conformance Demonstration Template

IEC 61508 Part 3

Chapter 5. Reliability Modeling Techniques

5.1. Failure Rate and Unavailability

5.2. Creating a Reliability Model

5.3. Taking Account of Auto Test

5.4. Human Factors

Chapter 6. Failure Rate and Mode Data

6.1. Data Accuracy

6.2. Sources of Data

6.3. Data Ranges and Confidence Levels

6.4. Conclusions

Chapter 7. Demonstrating and Certifying Conformance

7.1. Demonstrating Conformance

7.2. The Current Framework for Certification

7.3. Self-Certification (Including Some Independent Assessment)

7.4. Preparing for Assessment

7.5. Summary

Part B. Specific Industry Sectors

Chapter 8. Second Tier Documents—Process, Oil and Gas Industries

8.1. IEC International Standard 61511: Functional Safety—Safety Instrumented Systems for the Process Industry Sector (Second Edition to be Published in 2016)

8.2. Institution of Gas Engineers and Managers IGEM/SR/15: Programmable Equipment in Safety-Related Applications—5th Edition 2010

8.3. Guide to the Application of IEC 61511 to Safety Instrumented Systems in the UK Process Industries

8.4. ANSI/ISA-84.00.01 (2004)—Functional Safety, Instrumented Systems for the Process Sector

8.5. Recommended Guidelines for the Application of IEC 61508 and IEC 61511 in the Petroleum Activities on the Norwegian Continental Shelf OLF-070—Rev 2, 2004

8.6. Energy Institute: Guidance on Safety Integrity Level (SIL) Determination, Expected to be Published 2016

Chapter 9. Machinery Sector

9.1. EN ISO 12100:2010

9.2. EN ISO 13849

9.3. BS EN 62061

9.4. BS EN ISO 13850: 2015 Safety of Machinery—Emergency Stop—Principles for Design

Chapter 10. Other Industry Sectors

10.1. Rail

10.2. UK MOD Documents

10.3. Earth Moving Machinery

10.4. Coding Standard

10.5. Automotive

10.6. Nuclear

10.7. Avionics

10.8. Medical—IEC 60601 Medical Electrical Equipment, General Requirements for Basic Safety and Essential Performance 2014

10.9. Stage and Theatrical Equipment

10.10. Electrical Power Drives

10.11. Energy Institute (See also Section 8.6)

Part C. Case Studies in the Form of Exercises and Examples

Chapter 11. Pressure Control System (Exercise)

11.1. The Unprotected System

11.2. Protection System

11.3. Assumptions

11.4. Reliability Block Diagram

11.5. Failure Rate Data

11.6. Quantifying the Model

11.7. Proposed Design and Maintenance Modifications

11.8. Modeling CCF (Pressure Transmitters)

11.9. Quantifying the Revised Model

11.10. ALARP

11.11. Architectural Constraints

Chapter 12. Burner Control Assessment (Example)

Safety Integrity Study of a Proposed Replacement Boiler Controller

12.1. Objectives

12.2. Integrity Requirements

12.3. Assumptions

12.4. Results

12.5. Failure Rate Data

12.6. References

Chapter 13. SIL Targeting—Some Practical Examples

13.1. A Problem Involving EUC/SRS Independence

13.2. A Hand-held Alarm Intercom, Involving Human Error in the Mitigation

13.3. Maximum Tolerable Failure Rate Involving Alternative Propagations to Fatality

13.4. Hot/cold Water Mixer Integrity

13.5. Scenario Involving High Temperature Gas to a Vessel

13.6. LOPA Examples

Chapter 14. Hypothetical Rail Train Braking System (Example)

14.1. The Systems

14.2. The SIL Targets

14.3. Assumptions

14.4. Failure Rate Data

14.5. Reliability Models

14.6. Overall Safety-Integrity

Chapter 15. Rotorcraft Accidents and Risk Assessment

15.1. Helicopter Incidents

15.2. Floatation Equipment Risk Assessment

Chapter 16. Hydroelectric Dam and Tidal Gates

16.1. Flood Gate Control System

16.2. Spurious Opening of Either of Two Tidal Lock Gates Involving a Trapped Vessel

Appendix 1. Functional Safety Management

Appendix 2. Assessment Schedule

Appendix 3. BETAPLUS CCF Model, Scoring Criteria

Appendix 4. Assessing Safe Failure Fraction and Diagnostic Coverage

Appendix 5. Answers to Examples

Appendix 6. References

Appendix 7. Quality and Safety Plan

Appendix 8. Some Terms and Jargon of IEC 61508

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Index

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