7.6. Current framework

Current trends in policies and marketing strategies for new products aim to provide environmental information about the product. This environmental information allows one to assess the sustainability of the new products before they are available on the market. Life cycle assessment (LCA) and the environmental product declaration are useful tools used to assess and show the environmental information, respectively.

7.6.1. Environmental product declaration: LCA

Construction Products Regulation (CPR) provides a “common technical language”, offering uniform assessment methods of the performance of construction products. These methods have been compiled in harmonized European standards (hEN) and European Assessment Documents (EAD). The harmonized European standards on construction products, together with the relevant horizontal standards on assessment methods, for (1) resistance to fire, reaction to fire, external fire performance, noise absorption; (2) construction products in contact with drinking water; and (3) release of dangerous substances into indoor air, soil and (ground) water create a common European technical language to be used by all actors in the construction sector to express requirements (regulatory authorities in member states), to declare the product performance (manufacturers) and to verify compliance with such requirements (design engineers, contractors) (EC, 2013).
The manufacturer shall draw up a Declaration of Performance when a product covered by a harmonized European standard (hEN) or a European Technical Assessment (ETA) is placed on the market. The Declaration of Performance (DoP) is the key concept in the Construction Products Regulation (CPR). It serves to deliver the information about the essential characteristics of the product that a manufacturer wants to make available on the market (EU, 2013). In order to ensure that the declaration of performance (DoP) for specific products is accurate and reliable, a system of Assessment and Verification of Constancy of Performance (AVCP) for each family of construction product is applied (CPA et al., 2012).
One of the new key issues of the CPR is the requirement on sustainability, especially the sustainable use of natural resources, which are the basic requirements for construction works 7 (BRCW 7) and the reduction of life-cycle impacts of greenhouse gases (BRCW 3). Both requirements define relevant product-specific information involving the life cycle approach. Therefore, it is necessary to use the European standards, under development by CEN technical committee (CEN/TC 350), to regulate in these areas of sustainability.
On the other hand, the CPR introduces the life cycle perspective when assessing the performance of a construction product because construction products can have an environmental impact from the extraction of raw materials through processing and manufacture, maintenance, use of the product or at the end of its life. Life cycle assessment, or LCA, is a methodology that measures the environmental impact of a construction product, component or building. The particular type of LCA known as an environmental product declaration (EPD) has been developed to provide environmental information from LCA studies in a common format, based on common rules, known as product category rules (PCR). PCR have been developed in different European countries. To be comparable, the EPD must have the same PCR to ensure that scope, methodology, data quality and indicators are all the same. All construction EPD Programs should comply with the International Standards for Life Cycle Assessment and the overarching standard for Environmental Product Declaration (CPA et al., 2012). The core PCR EN 15,804 describes the rules regarding how to develop an EPD for construction products in a common way.

7.6.2. Patents and commercial initiatives

During recent years, various patents (Table 7.11) and commercial initiatives for ceramic products containing waste have been developed. In general, these patents jointly introduce wastes from different sources (EWC codes) due to the different roles that they play during the ceramic process that contribute to enhance the final properties of the products. Eighty percent of the patents have been developed in China, while the other 20 percent belong to other countries such as Taiwan, Korea, Japan and Rumania.

Table 7.11

Patents for ceramic products containing waste

Patent noTitle (country)Inventor (year)Source material
CN103044009Archaized bricks produced by using polished brick factory waste materials and preparation method thereof (China)Jianshun (2013)Polished brick waste, clay, water
CN102557712Method for manufacturing water permeable brick by using sugar filter mud (China)Gao et al. (2012)Sugar filter mud, power plant fly ash, clay, waste ceramic
CN102515691Light environment-friendly brick prepared from waste brick powder, and preparation method for light environment-friendly brick (China)Wen, Liao, Zhao, and Wen (2012)Polishing brick waste mud, waste brick powder, aluminum ore, mug bean mud and clay
CN102432267Brick making method capable of saving land resources (China)Wang, Chen, Wang, and Wang (2012)Silt, coal slag, fly ash, coal gangue, industrial waste slag and clay
Table Continued

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Patent noTitle (country)Inventor (year)Source material
CN101603346Sludge brick and preparing method thereof (China)Lin (2009)Sludge brick, fly ash, clay and industrial solid waste
CN101525241Method for preparing water permeable brick with vitrified tile waste and product obtained (China)Liu and Gu (2009)Vitrified tile waste, clay, feldspar, water glass
CN101514110Red mud and fly ash fireproof insulation brick (China)Ruan (2009)Red mud, fly ash, lightweight aggregate, clay, water
CN101386528Method for producing ceramic tile by metallurgical steel slag (China)Tang and Lu (2009)Metallurgical steel slag, clay, quartz
CN101284723Process for preparing low porosity clay brick from waste sagger (China)Wang and Huang (2008)Waste sagger, clay water, alumina fine powder, flint fine powder
CN101279839Solid wall insulating brick made by calcining fly ash coal gangue (China)Xu (2008)Fly ash, coal slack bentonite (clay), perlite
CN101255050Method for sintering bricks by high-doping aluminum hydroxide industrial sludge clay (China)Yuan (2008)Industrial sludge and clay
TW397718The sintered body of continuous through holes using industrial waste and unused resources as major raw materials (Taiwan)Jiun-Rung and Takahiro (2000)Glass residue, shale, stones, glass dregs, fly ash, clay
RU2007111319Ceramic brick and auger extruder carrier used for its manufacturing (Rumania)Andrej (2007)Silica sedimentary rock, clay
Table Continued

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Patent noTitle (country)Inventor (year)Source material
RU2308439Raw material mix for manufacture of ash-ceramic tiles and brick (Rumania)Vladimirovich, Georgievich, Karpovna, Nikolaevic, and Aleksandrovich (2007)Ash-ceramic, clay
RU2243183Ceramic mass (Rumania)Svatovskaja, Maslennikova, Zueva, and Abu-Khasan (2007)Oil-contaminated granite, clay
KR100678365Porous and lightweight clay bricks sintered at low temperature by using solid wastes and manufacture method thereof (Korea)Won (2004)Fly and paper ash, clay
KR100536880Low-temperature sintered ceramic clay brick or floor clay brick using solid wastes and production method thereof (Korea)Won (2004)Fly and paper ash, clay, terra alba
KR20030039390Construction materials, tripods for breakwater and cubstones using bio-balls made of waste limestone and sludge, and manufacture thereof (Korea)Moon (2003)Waste limestone, zeolite, clay, feldspar
KR20010014496Preparation method of bricks using marine clay (Korea)Suk (2001)Excavation waste soil (marine clay)
JP2004243714Manufacturing method of board such as laminated tile, brick, tile and board such as laminated tile, brick, tile (Japan)Junnosuke (2004)Clay, fly ash, grog, tile waste

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Currently, there are some commercial initiatives that aim to develop ceramic products containing waste as secondary resources. Among them, the Green Leaf Bricks from recycled materials such as sewage wastes, recycled iron oxides, recycled glass, mineral tailings (Green Leaf Bricks, 2014), and other virgin ceramic scrap or ‘EcoBrick’ that contains sewage sludge, mainly (Life Project, 2008). A life cycle analysis and the performances have been published in their environmental product declarations. Other certificates that can be applied for these products are the SMaRT© Sustainable Product Standard and the Leadership in Energy & Environmental Design (LEEDs credits).
On the other hand, it is remarkable to review the use of alternative, recycled and secondary sources (MARSS) 2005–2010 in the brick manufacturing sector performed by the company CERAM and requested by the Brick Manufacturing Association (BDA) (Smith, 2010).
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