16-1 Introduction

This chapter presents two large projects: the Milling Vise and the Tenon Jig. The projects are intended to serve as group projects or as large individual projects.

16-2 Project 1: Milling Vise

Figure 16-1 shows a milling vise. The subassemblies, detailed drawings, and BOMs are included.

Complete the following or as it is assigned by your instructor.

1. The Milling Vise

   See Figure 16-1.

   1. An assembly drawing.

   2. A BOM; include Item Numbers, Part Numbers, Descriptions, and Quantities

2. Base Subassembly

   See Figure 16-2.

   

   1. An assembly drawing

   2. A BOM

   3. Dimensioned drawings of each part that is used in the subassembly

Dimensioned and toleranced drawings of the parts that make up the base subassembly are as follows.

1. Middle Subassembly

   See Figure 16-11.

   1. An assembly drawing

   2. A BOM

   3. Dimensioned drawings of each part that is used in the Subassembly

Dimensioned and toleranced drawings of the parts that make up the Base Subassembly are as follows:

Figure 16-12a and 16-12b Middle Subassembly

Note that Figure 16-12a shows a dimensioned drawing of the Support, Middle, but does not include any fillets. Fillets were omitted for clarity. Figure 16-12b is a 3D of the Support, Middle, that shows the fillets. Use the fillets shown in Figure 16-12b as a guide to applying fillets.

1. Top Subassembly

   1. An assembly drawing

   2. A BOM

   3. Dimensioned drawings of each part that is used in the Subassembly

Dimensioned and toleranced drawings of the parts that make up the base subassembly are as follows:

Figure 16-17a and Figure 16-17b Top Subassembly

Figure 16-21a and 16-21b Jaw, Movable

Note that Figure 16-21a shows a dimensioned drawing of the Jaw, Movable, but does not include any fillets. Fillets were omitted for clarity. Figure 16-21b is a 3D of the Jaw, Movable, that shows the fillets. Use the fillets shown in Figure 16-21b as a guide to applying fillets.

16-3 Project 2: Tenon Jig

The Tenon Jig has four main subassemblies: Clamping, Vertical, Base Plate, and Guide Plate. There are other parts that are used in the final assembly. This is intended to be a group project, but could be done by one person. Complete the following assignments:

1. Draw the Clamping Subassembly.

   1. Create a BOM for the Clamping Subassembly.

   2. Complete drawings for each part.

   3. Create dimensioned drawings of each part.

   4. Create an Exploded Assembly drawing with balloons referencing each part to the BOM.

2. Draw the Vertical Subassembly.

   1. Create a BOM for the Vertical Subassembly.

   2. Complete drawings for each part.

   3. Create dimensioned drawings of each part.

   4. Create an Exploded Assembly drawing with balloons referencing each part to the BOM.

3. Draw the Base Plate Subassembly.

   1. Create a BOM for the Base Plate Subassembly.

   2. Complete drawings for each part.

   3. Create dimensioned drawings of each part.

   4. Create an Exploded Assembly drawing with balloons referencing each part to the BOM.

4. Draw the Guide Plate Subassembly.

   1. Create a BOM for the Guide Plate Subassembly.

   2. Complete drawings for each part.

   3. Create dimensioned drawings of each part.

   4. Create an Exploded Assembly drawing with balloons referencing each part to the BOM.

5. Create an Assembly drawing of the Tenon Jig.

   1. Create a BOM for the Tenon Jig.