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Part VII: Human Factors in Manufacturing
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Part VII: Human Factors in Manufacturing
by Gordon Mair
Essential Manufacturing
Cover
Preface
Part I: Introduction
1 Introduction
1.1 Wealth and Prosperity
1.2 Manufacturing Industry
1.3 Manufacturing as a Stimulant
1.4 The Supply Chain
1.5 Conclusion
2 Manufacturing History
2.1 Toolmaking Humans
2.2 The New Stone Age
2.3 The Bronze Age
2.4 The Iron Age
2.5 The Industrial Revolution
2.6 The Twentieth Century
2.7 The Twenty‐First Century
3 Typical Manufacturing Industries
3.1 Introduction
3.2 Aerospace Industry
3.3 Automotive Industry
3.4 Shipbuilding and Marine Engineering
3.5 Electronics and Electronic Products
3.6 Household Appliances
3.7 Pharmaceutical Industry
3.8 Food Processing
3.9 Beverage Industry
3.10 Clothing Industry
3.11 Producer Goods
3.12 Materials and Chemicals Production
4 Designing for Manufacture
4.1 Introduction
4.2 Computer Aided Design, Virtual Reality and Augmented Reality
4.3 Design for X
4.4 The Product Life Cycle
4.5 The Design Process
4.6 Identifying the Market Need
4.7 The Product Design Specification
4.8 Concept Design
4.9 Detail Design
4.10 Prototyping
4.11 Production
4.12 Contributors to the Design
4.13 Some Principles of Product Design
4.14 Standardisation and Modularisation
4.15 A Design for Manufacture Example
4.16 Conclusion
5 Manufacturing Concepts
5.1 The Manufacturing System
5.2 Lean Manufacturing and Added Value
5.3 Integrating the Effort
5.4 The Formal Organisation
5.5 Types of Manufacture
5.6 Types of Manufacturing Equipment
Part II: Manufacturing Materials
6 Materials for Manufacture
6.1 Introduction
6.2 The Structure of Metals
6.3 Plastics
6.4 Ceramics
6.5 Composites
6.6 Properties and Testing of Materials
6.7 Conclusion
7 Materials Production
7.1 Introduction
7.2 Ferrous Metals Production
7.3 Non‐Ferrous Metals Production
7.4 Forms of Material Supply
7.5 The Primary Production of Plastics
Part III: Manufacturing Processes
8 Casting
8.1 Introduction
8.2 Ingot Casting
8.3 Continuous Casting
8.4 Sand Casting
8.5 Centrifugal Casting
8.6 Shell Moulding
8.7 Full Mould Process
8.8 Investment Casting
8.9 Die Casting
8.10 Defects in Castings
8.11 Cleaning of Castings
8.12 When to Use Casting
9 Cutting Processes
9.1 Introduction
9.2 Sawing and Filing
9.3 Basic Principles of Machining
9.4 Machine Tools
9.5 Other Cutting Processes
10 Deformation Processes
10.1 Introduction
10.2 Rolling
10.3 Forging
10.4 Extrusion
11 Pressworking
Review Questions
12 Plastics Processing
12.1 Introduction
12.2 Extrusion
12.3 Blow Moulding
12.4 Calendering
12.5 Vacuum Forming
12.6 The Blown Film Process
12.7 Injection Moulding
13 Additive Manufacturing Processes
13.1 Introduction
13.2 Advantages of Additive Manufacturing
13.3 Disadvantages of Additive Manufacturing
13.4 General Types
14 Miscellaneous Metalworking Processes
14.1 Electrodischarge Machining
14.2 Electrochemical Machining
14.3 Chemical Machining
14.4 Ultrasonic Machining
14.5 High Energy Rate Forming
14.6 Powdered Metal Processes
14.7 Pipe and Tube Manufacture
14.8 Metal Finishing Processes
15 Manufacturing Processes in the Electronics Industry
15.1 Introduction
15.2 Semiconductor Component Manufacture
15.3 Clean Rooms
15.4 Printed Circuit Board Manufacture
15.5 Conclusion
16 Assembly and Joining
16.1 Introduction
16.2 Mechanical Fastening
16.3 Soldering
16.4 Brazing
16.5 Welding
16.6 Adhesive Bonding
17 Material and Process Selection
Part IV: Manufacturing Automation
18 Manufacturing Automation – Introduction
18.1 Types of Automation
18.2 The Advantages of Automation
18.3 Typical Examples of Manufacturing Automation
19 The Building Blocks of Automated Systems
19.1 Cams
19.2 Geneva Mechanism
19.3 Transfer Systems
19.4 Conveyors
19.5 Limit Switches
19.6 Fluid Power Components
19.7 Electric Motors for Actuation
19.8 Feedback Devices
19.9 The Vibratory Bowl Feeder
19.10 Programmable Logic Controllers (PLCs)
19.11 Control of Automated Machines
20 Reprogrammable Automation
20.1 Industrial Robots
20.2 Reprogrammable Equipment Precision
20.3 Computer Numerical Controlled (CNC) Machine Tools
20.4 Automated Guided Vehicles (AGVs)
20.5 Reprogrammable Automation and Industrial Robot Safety
21 Machine Vision
21.1 Areas of Application of Artificial Vision
21.2 Vision System Components
21.3 Lighting
21.4 Some Further Application Examples
21.5 Conclusion
Part V: Manufacturing Operations Management
22 Production Planning
22.1 Introduction
22.2 Plant Location
22.3 Plant Layout
22.4 Project Planning
22.5 Process Planning
23 Production Control
23.1 Introduction
23.2 Elements of Production Control
23.3 Material Requirements Planning
23.4 Manufacturing Resource Planning
23.5 Enterprise Resource Planning
23.6 Recognising Constraints
23.7 Just in Time Manufacture
24 Work Study
24.1 Introduction
24.2 Method Study
24.3 Work Measurement
24.4 Work Study As a Service to Management
25 Manufacturing Economics
25.1 Introduction
25.2 Costs for Decision Making
25.3 Investment Appraisal
25.4 Cost Analysis and Control
25.5 Conclusion
Part VI: Maintaining Manufacturing Quality
26 Quality Defined – Quality Management and Assurance
26.1 Defining Quality
26.2 Quality Management
26.3 Organisation for Quality
26.4 The Cost of Quality
26.5 Conclusion
27 Metrology and Statistical Quality Control
27.1 Introduction
27.2 Metrology
27.3 Factory and Workshop Metrology
27.4 Surface Texture and Measurement
27.5 Statistical Quality Control (SQC)
Part VII: Human Factors in Manufacturing
28 Human Factors in Manufacturing
28.1 Introduction
28.2 Job Satisfaction
28.3 Health and Safety
28.4 Ergonomics
28.5 Conclusion
Part VIII: Conclusion
29 Introduction
29.1 Additive Manufacturing
29.2 Augmented Reality (AR) and Virtual Reality (VR)
29.3 Immersive Telepresence
29.4 Communications Technologies and the IoT
29.5 Cloud Computing
29.6 Big Data Analytics
29.7 Conclusion
Appendix A:
Index
End User License Agreement
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Part VII
Human Factors in Manufacturing
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