In order to operate a device properly, it needs to be supplied with the right voltage level. Converters and inverters are needed to achieve this. The main difference between converters and inverters is what they do to the voltage. An inverter changes DC voltage into AC voltage and either increases or decreases it into the appropriate level. A converter changes the voltage level but does not change its type; so an AC voltage would still be AC and a DC voltage would still be DC. Many appliances are designed to work with AC, while small-scale power generators often produce DC. A DC–DC converter is an electronic circuitry that converts DC from one power level to another. It is widely used in regulated, switch-mode DC power supplies and in DC motor drive applications, Figure 12.1. Typically, the input to these converters is an unregulated DC voltage, which is obtained by rectifying the line voltage. Therefore, it will fluctuate due to changes in the line-voltage magnitude. Switch-mode DC–DC converters are used to convert the unregulated DC input into a controlled DC output at a desired voltage level. DC–AC converters are known as inverters. The function of an inverter is to change a DC input voltage to a symmetrical AC output voltage of desired magnitude and frequency. A variable output voltage can be obtained by varying the input DC voltage and the gain of the inverter, which is normally accomplished by pulse-width modulation control within the inverter. Inverters are widely used in industrial applications (e.g., variable-speed AC motor drives, induction heating, standby power supplies, uninterruptible power supplies). An AC–DC converter (also called a rectifier) is an electrical device that converts AC, which periodically reverses direction, to DC, which flows in only one direction. The process is known as rectification. Consider the basic DC–DC converter shown in Figure 12.2(a). The average value of the output voltage Vo depends on ton and toff. The output voltage is controlled by controlling the switch on-and-off durations ton and toff. One method of controlling the output voltage is to employ switching at a constant frequency (hence a constant switching time period Ts = ton + toff.) and adjusting the on duration of the switch to control the average output voltage. The other control method is where both the switching frequency and hence the time period and the on duration of the switch are varied. This method is used only in DC–DC converters utilizing force commutated thyristors. DC–DC converters can be classified as The main difference is that isolated DC–DC converters incorporate electrical isolation achieved by their in-built transformers. Transformer design helps with noise filtering and converting high-ratio voltage efficiently (e.g., very high/low voltage to very low/high voltage). However, the structures of an isolated DC–DC converter are more complicated and have more components. The topologies of non-isolated DC–DC converters are as follows: The buck converter produces a lower average output voltage than the DC input voltage VS. Its main application is in regulated DC power supplies and motor speed control. The basic circuit shown in Figure 12.3 constitutes a step-down converter for a purely resistive load, instantaneous input voltage VS, and a purely resistive load. The average output voltage can be calculated in terms of the switch-duty ratio: The switch-duty ratio is defined as the ratio of the on duration to the switching time period, be expressed as
where Ts
is the constant switching time period, equal to ton + toff. Substituting for D in Equation 12.1 gives
where
By varying the duty ratio of the switch, the output voltage can be controlled. It is important to note that the average output voltage VO
varies linearly with the control voltage, as is the case in linear amplifiers. In actual practice, the circuit in Figure 12.3 has two drawbacks: The problem of stored inductive energy is overcome by using a diode, as shown in Figure 12.3, and the output voltage fluctuations are very much diminished by using a low-pass filter, consisting of an inductor and capacitor. During the interval when the switch is on, the diode becomes reverse biased and the input provides energy to the load as well as to the inductor. During the interval when the switch is off, the inductor current flows through the diode, transferring some of its stored energy to the load. In steady state, the integral of the inductor voltage over one time period must be zero. In the diode-inductor-capacitor loop of Figure 12.3
This implies that
In the continuous-conduction mode, the voltage output varies linearly with the duty ratio of the switch for the given input voltage. It does not depend on any circuit parameter. Neglecting power losses associated with all circuit elements, the input power PS
equals the output power PO.
Therefore, in the continuous-conduction mode, the step-down converter is equivalent to a DC transformer, where the turns ratio of this equivalent transformer can be continuously controlled electronically in Equation 12.9. Figure 12.4 [2] shows a step-up converter configuration. Its main application is in regulated DC power supplies and the regenerative braking of DC motors. As the name implies, the output voltage is always greater than the input voltage. When the switch is on, the diode is reverse biased, thus isolating the output stage. The input supplies energy to the inductor. When the switch is off, the output stage receives energy from the inductor as well as from the input. In the steady-state analysis presented here, the output filter capacitor is assumed to be very large to ensure a constant output voltage. In steady state, the time integral of the inductor voltage over one time period must be zero, so that
Dividing both sides by TS
and rearranging terms yields
Assuming a lossless circuit,
and
A buck–boost converter can be obtained by the cascade connection of the two basic converters: the step-down converter and step-up converter. The main application of a step-down/step-up or buck–boost converter is in regulated DC power supplies, where a negative polarity output may be desired with respect to the common terminal of the input voltage and the output voltage can either be higher or lower than the input voltage. In steady state, the output-to-input voltage conversion ratio is the product of the conversion ratios of the two converters in cascade, assuming that switches in both converters have the same duty ratio.
Assuming PS = PO, then
Finally, the output voltage is higher or lower than the input voltage, based on the duty ratio D. The connection of the step-down and step-up converter can be combined into the single buck–boost converter shown in Figure 12.5 [2]. When the switch is open, the energy stored in the inductor is transferred to the output. No energy is supplied by the input during this interval. Example 1 In a buck–boost converter operating at 20 kHz, L = 0.05 mH. The output capacitor C is sufficiently large and VS = 15 V. The output is to be regulated at 10 V and the converter is supplying a load of 10 W. Calculate the duty ratio. Solution:
Assuming continuous conduction, from Equation 11.15
Therefore, the initial estimate duty ratio, D = 0.4. Now we know that
Using
Since the output current is less than IoB, the current conduction is discontinuous, therefore
This Ćuk DC–DC converter is obtained by using the duality principle on the circuit of a buck–boost converter. The Ćuk converter (see Figure 12.6 [2]) provides a negative-polarity, regulated-output voltage with respect to the common terminal of the input voltage. Here the capacitor acts as the primary means of storage and transfer of energy from input to output. In steady state, the average inductor voltages are zero. Therefore, by inspection
When the switch is off, the inductor currents flow through the diode. Capacitor C is charged through the diode by energy from both the input and L2. Current iS decreases, because VC1 is larger than VS. Energy stored in L1 feeds the output. Therefore, decreases. When the switch is on, VC reverse biases the diode. The inductor currents iL2 and flow through the switch. Since VC > VO, C1 discharges through the switch, transferring energy to the output and L1. Therefore iL2 increases. The input feeds energy to L2 causing iL2 to increase. The inductor currents are assumed to be continuous. If we assume capacitor voltage VC1 to be constant, then equating the integral of the voltages across L2 and L1 over one time period to zero yields
and
From Equations 12.26 and 12.27
Assuming PS = PO then
where
Therefore, the main benefit of the Ćuk converter is that you can control the continuous current at both in the input and output of the converter as it is based on the capacitor energy transfer. It has a low-switching loss making it more highly efficient. The downside of this converter is that it includes a high number of reactive components (L and C) and heavy current stresses on the components. And since the capacitor C provides a transfer of energy, ripples in the capacitor (CO) current are high. Inverters are broadly classified into two types; These inverters generally use pulse-width modulation (PWM) control signals for producing AC output voltage. An inverter is called a voltage-fed inverter (VFI) if the input voltage remains constant, a current-fed inverter (CFI) if the input current remains constant, and a variable DC-link inverter if the input voltage is controllable. The single-phase inverter consists of two choppers. Q1 and Q2 are insulated gate bipolar transistors. When only Q1 is turned on for a time TO/2, the instantaneous voltage across the load Vo is VS/2. If the transistor Q2 only is turned on for a time TO/2, -VS/2 appears across the load. The logic circuit is designed so that Q1 and Q2 are not turned on at the same time. Figure 12.7 [1] shows the waveforms for the output voltage and transistor currents with a resistive load. This inverter requires a three-wire DC source and when a transistor is off, its reverse voltage is VS instead of VS/2. This is the half-bridge inverter. The rms output voltage is calculated from
The rms value of the fundamental component of the instantaneous output voltage is expressed as
If the load is inductive, load current cannot change immediately with the output voltage. If the transistor Q1 is turned off for a time TO/2, load current continues to flow through D2, load, and lower half of DC source until the current falls to zero. Similarly, when Q2 is turned off at time TO,
load current flows through D1 load and the upper half of the DC source. When any of the diodes conducts, energy is fed back to the DC source. These diodes are called feedback diodes. If I01
is the rms fundamental load current, the fundamental output power (for n = 1) is
The single-phase bridge inverter is shown in Figure 12.8 [1]. It consists of four choppers. When transistors Q1 and Q2 are turned on simultaneously, the output voltage VS appears across the load. If transistors Q3 and Q4 are turned on at the same time, the voltage across the load is reversed and is -VS. The rms output voltage is calculated from
The rms value of the fundamental component of the instantaneous output voltage is expressed as
When diodes D1 and D2 conduct, the energy is fed back to the DC source. These are the feedback diodes. Three-phase inverters are normally used for high-power applications. Three single-phase half- or full-bridge inverters can be connected in parallel to form a configuration of a three-phase inverter. The gating signals of single-phase inverters should be advanced or delayed by 120° with respect to each other to obtain three-phase, balanced fundamental voltages. The transformer primary windings must be isolated from each other, while the secondary windings may be Y connected or delta connected. The Y connection is usually to eliminate triple harmonics (n = 3, 6, 9, …) appearing on the output voltages and the circuit arrangement. This arrangement requires three single-phase transformers, twelve transistors, and twelve diodes. If the output voltages of single-phase inverters are not perfectly balanced in magnitudes and phases, the three-phase output voltages will be unbalanced. A three-phase output can be obtained from a configuration of six transistors and six diodes. In this setup, two control signals can be applied to the transistors: 180° conduction and 120° conduction. Each transistor conducts for 180°. Three transistors remain on at any instant of time. When transistor Q1 is switched on, terminal a is connected to the negative terminal of the DC input voltage. When transistor Q4 is switched on, terminal a is brought to the negative terminal of the DC source. There are six modes of operation in a cycle and the duration of each mode is 60°. The load may be Y connected or delta connected. Figure 12.9 shows a Y-connected load. For a Y connection, the line-to-neutral voltages must be determined to find the line (or phase currents). For the delta-connected load, the phase currents can be obtained directly from the line-to-line voltages. Once phase currents are known, the line currents can be determined. In the Y-connection configuration, there are three modes of operation in a half cycle. The line-to-line rms voltage can be found from
The line-to-neutral voltages can be found from the line voltage
The output of practical inverters contains harmonics and the quality of an inverter is normally evaluated in terms of the following performance parameters. The DF of an individual harmonic component is defined as
Physically, rectifiers take a number of forms, including vacuum tube diodes, mercury-arc valves, copper and selenium oxide rectifiers, semiconductor diodes, silicon-controlled rectifiers, and other silicon-based semiconductor switches. Historically, even synchronous electromechanical switches and motors have been used. Early radio receivers, called crystal radios, used a “cat's whisker” of fine wire pressing on a crystal of galena (lead sulfide) to serve as a point-contact rectifier or “crystal detector”. Because of the alternating nature of the input AC sine wave, the process of rectification alone produces a DC current that, though unidirectional, consists of pulses of current. Many applications of rectifiers, such as power supplies for radio, television, and computer equipment, require a steady, constant DC current (as would be produced by a battery). In these applications, the output of the rectifier is smoothed by an electronic filter (usually a capacitor) to produce a steady current. There are different configurations of rectifiers: For single-phase AC, if the transformer is center tapped, then two diodes back to back (cathode to cathode or anode to anode, depending upon output polarity required) can form a full-wave rectifier Figure 12.12. Twice as many turns are required on the transformer secondary to obtain the same output voltage than for a bridge rectifier, but the power rating is unchanged. Single-phase rectifiers are commonly used for power supplies for domestic equipment. However, for most industrial and high-power applications, three-phase rectifier circuits are the norm. As with single-phase rectifiers, three-phase rectifiers can take the form of a half-wave circuit, a full-wave circuit using a center-tapped transformer, or a full-wave bridge circuit. Thyristors are commonly used in place of diodes to create a circuit that can regulate the output voltage. Many devices that provide DC actually generate three-phase AC. For example, an automobile alternator contains six diodes, which function as a full-wave rectifier for battery charging. Before solid-state devices became available, the half-wave circuit and the full-wave circuit using a center-tapped transformer were commonly used in industrial rectifiers using mercury-arc valves [4]. This was because the three or six AC-supply inputs could be fed to a corresponding number of anode electrodes on a single tank, sharing a common cathode. With the advent of diodes and thyristors, these circuits have become less popular and the three-phase bridge circuit has become the most common circuit. Figure 12.14 [2] shows the schematic diagram of a three-phase, full-wave rectifier circuit using a thyristor as a switching circuit. The simple half-wave rectifier can be built in two electrical configurations, with the diode pointing in opposite directions. One version connects the negative terminal of the output directly to the AC supply and the other connects the positive terminal of the output directly to the AC supply. By combining both of these with separate output smoothing, it is possible to get an output voltage of nearly double the peak AC-input voltage. This also provides a tap in the middle, which allows use of such a circuit as a split-rail power supply. A variant of this is to use two capacitors in series for the output smoothing on a bridge rectifier then place a switch between the midpoint of those capacitors and one of the AC-input terminals. With the switch open, this circuit acts like a normal bridge rectifier. With the switch closed, it acts like a voltage-doubling rectifier. In other words, this makes it easy to derive a voltage of roughly 320 V ( ± 15 percent) DC from any 120 V or 230 V mains supply in the world; this can then be fed into a relatively simple switched-mode power supply. However, for a given desired ripple, the value of both capacitors must be twice the value of the single one required for a normal bridge rectifier; when the switch is closed each one must filter the output of a half-wave rectifier, and when the switch is open the two capacitors are connected in series with an equivalent value of half of one of them. A switchable full-bridge circuit is shown in Figure 12.15 [2]. Example 1 A three-phase inverter has a Y-connected resistive load of R = 5 Ω and L = 23 mH. The inverter frequency is f = 60 Hz and the DC input voltage is Vs = 220 V. Determine: Solution: Example 2 A single-phase, half-bridge inverter has a resistive load of R = 2.4 Ω and the DC input voltage is VS = 48 V. Determine: Solution: Since each transistor conducts for 50 percent duty cycle, the average current of each transistor is ID = 0.5 × 10 = 5 A. Therefore, the THD is
Therefore, DF is
Example 3 Consider the single-phase, full-bridge inverter shown in Figure Q12.5.3 is operated in the quasi-square-wave mode at the frequency f = 100 Hz with a phase-shift of β between the half-bridge outputs vao and vbo. Solution: Instantaneous power Average Power supplied to the load
The amplitude of the fundamental component is given by
Example 4 The three-phase, half-bridge inverter shown in Figure Q12.5.4 feeds a balanced, Δ-connected resistive load, and is operated in the square-wave mode (pole voltages are square waves) at frequency fs. Solution: Average power in phase A: Example 5 A single-phase, fully controlled bridge converter supplies power to a highly inductive load with resistance R = 10 Ω from a 240 V, rms 50 Hz, AC source, as shown on Figure Q12.5.5. Solution: The input power factor is given by
Example 6 The three-phase, half-bridge inverter, Q12.5.1 feeds a balanced, Y-connected resistive-inductive load with R = 10 Ω and L = 10 mH, and is operated in the square-wave mode (pole voltages are square waves) at frequency f s = 200 Hz. Example 7 The three-phase, half-bridge inverter shown in Figure Q12.5.2 feeds a balanced, Y-connected, purely inductive load having inductance L per phase, and is operated in the square-wave mode (pole voltages are square waves) at the frequency fs. The most typical example of application of DC–DC converters is DC power supplies. However, in most cases, in commercial fields and industries, the power source is AC. In this case, DC–DC converters cannot operate stand-alone. Operating together with other circuits such as rectifiers (Figure 12.16), DC–DC converters are useful in many applications. Examples of applications of DC–DC converters include: AC–DC converters (rectifiers) are used every time an electronic device is connected to the mains (computer, television, etc.). These may simply change AC to DC or can change the voltage level as part of their operation. Rectifiers have many uses, but are often found serving as components of DC power supplies and high-voltage DC power transmission systems. Rectification may serve in roles other than to generate DC for use as a source of power. As noted, detectors of radio signals serve as rectifiers. In gas-heating systems, flame rectification is used to detect presence of a flame. Rectifier circuits may be single phase or multi-phase (three being the most common number of phases). Most low-power rectifiers for domestic equipment are single phase, but three-phase rectification is important for industrial applications and for transmission of energy as DC (high-voltage DC or HVDC). The primary application of rectifiers is to derive DC power from an AC supply (AC-to-DC converter). Virtually all electronic devices require DC, so rectifiers are used inside the power supplies of virtually all electronic equipment. Rectifiers are also used for detection of amplitude-modulated radio signals. The signal may be amplified before detection. If not, a very low-voltage drop diode or a diode biased with a fixed voltage must be used. When using a rectifier for demodulation the capacitor and load resistance must be carefully matched: too low a capacitance makes the high-frequency carrier pass to the output, and too high makes the capacitor just charge and stay charged. Rectifiers supply polarized voltage for welding. In such circuits control of the output current is required; this is sometimes achieved by replacing some of the diodes in a bridge rectifier with thyristors, effectively diodes whose voltage output can be regulated by switching on and off with phase-fired controllers. Thyristors are used in various classes of railway rolling stock systems so that fine control of the traction motors can be achieved. Gate turn-off thyristors are used to produce AC from a DC supply, for example on Eurostar trains to power the three-phase traction motors. DC–AC converters (inverters) are used primarily in uninterruptible power supply (UPS), renewable-energy systems, or emergency lighting systems. Mains power charges the DC battery. If the mains fail, an inverter produces AC electricity at mains voltage from the DC battery. Solar inverters, both smaller string and larger central inverters, as well as solar microinverters, are used in photovoltaics. TABLE 12.1 Comparison of Classes of Converters A three-phase full converter controls the speed of a 150HP, 650 V, 1,750 rpm, and separately excited DC motor. The converter is operating from a three-phase, 460 V, 50 Hz supply. The rated armature current of the motor is 170 A. The motor parameters are Ra = 0.0099 ohms, La = 0.73 mH, and Ka = 0.33 V/rpm. Neglect the losses in the converter system. Determine: Solution: No-load speed = 1,630 rpm For the supply power factor
Assume no loss in converter
Supply pf = P/S = 98,460.6 / 110.591 = 0.89 A single-phase full converter is used to control the speed of a 5 hp, 110 V, 1,200 rpm, separately excited DC motor. The converter is connected to a single-phase 120 V, 60 Hz supply. The armature resistance is Ra = 0.4 ohm and armature circuit inductance La = 5 mH. The motor voltage constant is K∅ = 0.09 V/rpm. But
The firing angle is 19.2°. This chapter treated the classical and new aspects of inverters and converters. It covered the definition, descriptions, configurations, and performance of the various types of converters: as DC–DC, AC–DC, DC–AC, and AC–AC. Converters function as an interface in the integration of microgrids and traditional grids. A converter interface for DG functions in such a way that it accepts power from the distributed energy source and converts it to power at the required voltage and frequency. The modeling, characteristics, configuration, and application were given. Case studies and exercises using inverters and converters in typical electronic systems were given. Explain the operation of a fully controlled thyristor bridge converter. Derive the expression for average load voltage and input power factor. A flyback converter is shown in Figure Q12.6.1. The input voltage Vd may vary and the output voltage V0 should be kept constant by adapting the duty ratio D. Given is:
Given is a single-phase rectifier that is connected to a supply voltage vs and a battery as shown in Figure Q12.6.2. The battery is represented by a DC load voltage Vd.
The voltage Vs has a block-like shape (Figure Q12.6.2(b)) that is produced by a high-frequency inverter (not shown). The rectifier is intended to charge the battery. Depending on the charging state of the battery, the voltage Vd may vary. Given is Vd, nom = 240 V (nominal voltage of Vd) Vs = 300 V (amplitude of vs as shown in Figure Q12.6.2(b)) Ts = 30μs (period of voltage vs) fs = 1/Ts = 33.3 kHz (frequency of vs) Ls = 20μH At the terminals of a converter, the current and voltage are as shown in Figure Q12.6.3(a) and (b) respectively.
The amplitude of the voltage is 230√2 V. Given is a switch-mode, DC power supply, where the output voltage Vo should be regulated close to its nominal value. For that purpose, a negative-feedback control system is used to reduce the effect of variations in the input voltage Vd and the load. For a full-bridge inverter, the DC source is 24 V, the load is a series RL connection with R = 10 Ω and L = 35 mH, and the switching frequency is 60 Hz. Using the switching scheme shown in Figure Q12.6.4 [5], determine the value of the firing angle α to produce an output at 15 V rms.12.1 INTRODUCTION
12.2 DEFINITIONS
12.3 DC–DC CONVERTERS
12.3.1 Modeling and Analysis of Buck, Boost, Buck/Boost, and Ćuk Converters
Step-Down (Buck) Converter
Step-Up (Boost) Converter
Buck–Boost Converter
Ćuk DC–DC Converter
12.4 INVERTERS
12.4.1 Modeling and Analysis of Inverter Technology
Three-Phase Inverters
180° Conduction
12.4.2 Performance Analysis in Terms of Quality
12.5 RECTIFIERS
Voltage-Multiplying Rectifier
12.6 APPLICATIONS
Application of DC–DC Converters
Application of AC–DC Converters
Application of DC–AC Converters
Conversion from/to
Description
Device(s)
Schematic Symbol
Applications
DC to DC
Convert from one DC power level to another DC power level
DC to AC
Electronic device or circuitry that changes DC to AC
AC to DC
Converts AC to DC
AC to AC
Converts AC waveforms of specific magnitude and specific frequency into AC waveforms with different magnitude and different frequency
Illustrative Problems and Examples
12.7 CHAPTER SUMMARY
EXERCISES
BIBLIOGRAPHY